Triumph Tiger Explorer XR 2016, Service Manual

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Pump Body Clearance
For specifications refer toLubrication. 7.
Measure the pump end clearance. 8.
If any clearance measured is outside the service limits, renew the complete pump. 9.
For specifications refer toLubrication. 10.
If all clearances are within service limits, liberally apply clean engine oil to all internal components. Refit the
oil pump rotor housing to the oil pump body and secure with new fixings. Tighten the fixings to
10 Nm .
11.
Inspect the sprocket and chain for wear and/or damage. Replace the sprocket and chain if wear and/or
damage is found. 12.
Refit the spacer washer and oil pump sprocket and secure with a new fixing. Using T3880603 - Oil Pump
Restraint to prevent rotation, tighten the fixing to
12 Nm .
13.
Oil Pump - Installation
Heat Exchanger - Removal
WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
CAUTION
Before fitting the oil pump to the crankcase ensure the pump internal surfaces have been 'wetted' with clean
engine oil. The pump may fail to pick-up oil from the sump if the surfaces have not been 'wetted'. This will
cause the engine to run without engine oil pressure and will lead to severe engine damage.
Install new O-rings to the coolant inlet and outlet tubes. 1.
1
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Coolant tubes 1.
Fill the oil pump with new engine oil, turning the pump rotor as the oil is poured in to ensure all surfaces are
coated with oil. 2.
Position the oil pump to the crankcase and push the openings in the water pump over the coolant inlet and
outlet tubes. 3.
Align the oil pump to the crankcase, and ensure the oil pump dowel correctly locates over the bolt hole. 4.
Tiger Explorer XR Series
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LUBRICATION