Triumph Tiger Explorer XR 2016, Service Manual

Page: 187 / 750

WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
Remove the rider’s seat (see Rider’s Seat - Removal).
Disconnect the battery, negative (black) lead first.
Remove the coolant expansion tank (see Expansion Tank - Removal).
Remove the clutch (see Clutch - Removal).
Remove the rear bevel box (see Rear Bevel Box - Removal).
Remove and discard the 10 transmission fixings.
1.
2
2
2
1
2
2
2
2
2
2
2
chfw
Transmission assembly 1.
Fixings 2.
Withdraw the transmission assembly from the crankcases, collecting the two dowels as you do so. Remove
and discard the gasket. 2.
WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
Ensure the two dowels are in position in the transmission casing. 1.
Position a new gasket to the transmission casing, aligning it to the dowels. 2.
Carefully position the transmission to the crankcases, and align to the bolt holes. Take care not to damage
or dislodge the gasket as you do so. 3.
Install 10 new fixings, then evenly tighten to 20 Nm . 4.
Refit the rear bevel box (see Rear Bevel Box - Installation).
Refit the clutch (see Clutch - Installation).
Refit the coolant expansion tank (see Expansion Tank - Installation).
Reconnect the battery positive, (red) lead first and tighten the terminals to
4.5 Nm .
Refit the rider’s seat (see Rider’s Seat - Installation).
Selector Drum and Selector Forks - Inspection
WARNING
Tiger Explorer XR Series
183 of 746
TRANSMISSION