tightened to a snug fit, evenly and in a cross pattern. This is to avoid distortion of the part and/or gas or oil
leakage. Conversely, bolts, nuts, or screws, should all be loosened (in sequence if specified) by about a quarter
of a turn and then removed.
Where there is a tightening sequence specified in this Service Manual, the bolts, nuts, or screws must be
tightened in the order and by the method indicated.
Torque wrench setting figures given in this manual must be observed. The torque tools used must be of accurate
calibration.
Locking devices, where specified, must be fitted. If the efficiency of a locking device is impaired during removal it
must be renewed. This applies particularly to micro-encapsulated fixings which must always be replaced if
disturbed. Where necessary, the text in this manual will indicate where such a fixing is used.
General Information
Ignition System Safety Precautions
WARNING
The ignition system produces extremely high voltages. Do not touch any part of the ignition system or any
cables while the engine is running.
An electric shock caused by contact with the ignition system may lead to illness, injury or death.
WARNING
Wearers of surgically implanted heart pacemaker devices should not be in close proximity to ignition circuits
and or diagnostic equipment.
The ignition system and any diagnostic equipment may interrupt the normal operation of such devices
causing illness or death.
Dangerous Substances
WARNING
Many liquids and other substances used in motor vehicles are poisonous and should under no
circumstances be consumed and should, as far as possible, be kept from contact with the skin. These
substances among others include acid, antifreeze, asbestos, brake fluid, fuel, lubricants, and various
adhesives. Always pay close attention to the instructions printed on labels and obey the instructions
contained within. These instructions are included for your safety and well-being.
NEVER DISREGARD THESE INSTRUCTIONS!
Third Party Products
WARNING
Many proprietary products, such as chemicals, solvents and cleaning agents, will cause damage to
components if used incorrectly or inappropriately. Always follow the manufacturer’s instructions printed on
the product container’s labels and obey the instructions given. These instructions are included for your safety
and well-being.
Damage to the motorcycle components caused by the incorrect or inappropriate use of chemicals, solvents
and cleaning agents may reduce the components efficiency, resulting in loss of motorcycle control and an
accident.
Fluoroelastomers
Tiger Explorer XR Series
3 of 746
GENERAL INFORMATION
Summary of Contents for Tiger Explorer XR 2016
Page 1: ...2016 2017 Triumph Tiger Explorer XR XRX XRT Motorcycle Service Maniual...
Page 2: ......
Page 4: ......
Page 58: ...cipf Main Wiring Harness Routing Tiger Explorer XR Series 54 of 746 ROUTINE MAINTENANCE...
Page 59: ...cjrs ABS and Brake Hose Routing cjma Tiger Explorer XR Series 55 of 746 ROUTINE MAINTENANCE...
Page 66: ...Exploded View Clutch Cover Tiger Explorer XR Series 62 of 746 ENGINE COVERS...
Page 117: ...Exploded View Clutch Controls Tiger Explorer XR Series 113 of 746 CLUTCH...
Page 171: ...Exploded View Gear Selectors and Drum Tiger Explorer XR Series 167 of 746 TRANSMISSION...
Page 231: ...Tiger Explorer XR Series 227 of 746 FUEL SYSTEM ENGINE MANAGEMENT...
Page 232: ...Exploded View Airbox Tiger Explorer XR Series 228 of 746 FUEL SYSTEM ENGINE MANAGEMENT...
Page 354: ...Coolant Tiger Explorer XR Series 350 of 746 COOLING...
Page 373: ...Exploded View Hand Guards Tiger Explorer XR Series 369 of 746 FRONT SUSPENSION...
Page 409: ...Tiger Explorer XR Series 405 of 746 REAR SUSPENSION...
Page 459: ...Tiger Explorer XR Series 455 of 746 BRAKES...
Page 460: ...Exploded View Rear Brake Caliper Tiger Explorer XR Series 456 of 746 BRAKES...
Page 548: ...Tiger Explorer XR Series 544 of 746 WHEELS TYRES...
Page 560: ...Exploded View Cockpit and Mountings Tiger Explorer XR Series 556 of 746 FRAME BODYWORK...
Page 561: ...Exploded View Mirrors Tiger Explorer XR Series 557 of 746 FRAME BODYWORK...
Page 563: ...Exploded View Engine Protection Bars Tiger Explorer XR Series 559 of 746 FRAME BODYWORK...
Page 564: ...Exploded View Front and Rear Footrests Tiger Explorer XR Series 560 of 746 FRAME BODYWORK...
Page 565: ...Exploded View Side Stand and Centre Stand Tiger Explorer XR Series 561 of 746 FRAME BODYWORK...
Page 568: ...Tiger Explorer XR Series 564 of 746 FRAME BODYWORK...
Page 628: ...Exploded View Headlight Tiger Explorer XR Series 624 of 746 ELECTRICAL...
Page 629: ...Exploded View Rear Light and Reflectors Tiger Explorer XR Series 625 of 746 ELECTRICAL...