Triumph Tiger Explorer XR 2016, Service Manual

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WARNING
Do not apply more than a minimum coating of grease to the brake pad retaining pins. Excess grease may
contaminate the brake pads, hydraulic seals and discs causing reduced braking efficiency leading to loss of
motorcycle control and an accident.
Lubricate the brake pad retaining pins using a minimum amount of proprietary high temperature brake
grease. 2.
Fit the anti-rattle spring over the brake pads as noted during removal and push down to allow the brake pad
retaining pin to slide across the top of the spring. 3.
Fit the brake pad retaining pin as noted during removal and tighten to 6 Nm . 4.
Fit the brake pad retaining pin clip. 5.
Pump the brake lever to correctly position the caliper pistons. 6.
WARNING
Use only DOT 4 specification brake fluid as listed in the General Information section of this manual. The use
of brake fluids other than those DOT 4 fluids listed in the General Information section may reduce the
efficiency of the braking system leading to an accident. Observe the brake fluid handling warnings given in
the General Information section (see Brakes).
CAUTION
To prevent paint damage, do not spill brake fluid onto any area of the bodywork. Spilled brake fluid will
damage paintwork.
Check the front brake fluid level and top up as required with new DOT 4 fluid. 7.
Check for correct brake operation. Rectify as necessary. 8.
WARNING
It is dangerous to operate the motorcycle with defective brakes; you must have your authorised Triumph
dealer take remedial action before you attempt to ride the motorcycle again. Failure to take remedial action
may reduce braking efficiency leading to loss of motorcycle control and an accident.
Front Brake Caliper - Removal
WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
CAUTION
To prevent paint damage, do not spill brake fluid onto any area of the bodywork. Spilled brake fluid will
damage paintwork.
Remove the brake pads (see Front Brake Pads - Removal). 1.
Disconnect the brake hose at the caliper (two hoses on left hand caliper), and place the free end of the
hose(s) in a suitable container to collect the brake fluid. Discard the sealing washers. 2.
Remove the two caliper bolts. 3.
Tiger Explorer XR Series
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BRAKES