Triumph Tiger Explorer XR 2016, Service Manual

Page: 189 / 750

CAUTION
The selector forks and shafts can be fitted incorrectly. Ensure the position and orientation of the selector
forks are marked prior to removal. Incorrect fitting of the selector forks or shafts will cause gearbox damage
or incorrect operation.
Note
The two output shaft selector forks are identical. If the selector forks are to be reused, note their
respective positions prior to removal in order that the selector forks can be fitted in their original
locations.
Push the output shaft selector shaft out from the transmission housing in the direction of the output shaft.
Collect each selector fork as they are released by the selector shaft, noting their orientation. 5.
Remove the two E-clips from the input shaft selector shaft. Discard the E-clips. 6.
1
chmt
E-clips 1.
CAUTION
The selector forks and shafts can be fitted incorrectly. Ensure the position and orientation of the selector
forks are marked prior to removal. Incorrect fitting of the selector forks or shafts will cause gearbox damage
or incorrect operation.
Push the input shaft selector shaft out from the transmission in the direction of the input shaft. Collect the
selector fork as it is released by the selector shaft, noting its orientation. 7.
Inspect all bearings for damage or wear. Renew as necessary.
Inspect the selector forks and selector grooves for wear beyond the service limits. Renew the components as
necessary.
Refer to the specifications table (see Transmission). 1.
Selector Drum and Selector Forks - Installation
WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
Note
Tiger Explorer XR Series
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TRANSMISSION