Triumph Tiger Explorer XR 2016, Service Manual

Page: 130 / 750

WARNING
The clutch slave cylinder contains no user serviceable parts and replacement piston and dust seals are not
available.
If disassembled, never attempt to reassemble the clutch slave cylinder using the original seals as this could
cause a fluid leak.
The clutch slave cylinder must be replaced If disassembled for any reason.
A dangerous riding condition leading to loss of motorcycle control and an accident could result if this warning
is ignored.
Inspect the clutch slave cylinder carefully for fluid leaks, wear, damage, cracks or deterioration. 1.
Replace the clutch slave cylinder if any of the above are evident. 2.
Clutch Slave Cylinder - Installation
Remove the cable tie or rubber band from the slave cylinder. 1.
Align and fit the union bolt to the clutch hose incorporating new sealing washers. Connect the hose to the
slave cylinder. 2.
Fit the slave cylinder to the clutch cover ensuring that the lifter piece locates correctly in the cylinder. Tighten
the cylinder to clutch cover bolts to
10 Nm .
3.
Tighten the clutch hose union bolt to 25 Nm . 4.
Bleed the clutch (see Bleeding the Clutch) and then examine the system for: 5.
Correct clutch operation
Fluid leakage.
Refit the slave cylinder cover. Tighten the new fixings to
4 Nm . 6.
Clutch - Removal
WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
Remove the clutch cover (see Clutch Cover - Removal).
Note
The lifter piece and bearing carrier can be removed by hand.
Remove the lifter piece and bearing carrier. 1.
cjig
2
1
Tiger Explorer XR Series
126 of 746
CLUTCH