Triumph Tiger Explorer XR 2016, Service Manual

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Groove for snap ring 1.
Snap ring 2.
Fit a new O-ring and gasket to the camshaft drive chain tensioner. 10.
Fit the camshaft drive chain tensioner to the cylinder head as noted for removal. Tighten the bolts to 9 Nm . 11.
Remove the wedge, taking care not to move or damage the tensioner blade. 12.
Remove T3880601 - Crankshaft Timing Pin. 13.
To release the hydraulic tensioner, rotate the crankshaft 90° (¼ turn) anti-clockwise using the bolt fitted to
the end of the crankshaft. Then rotate the crankshaft clockwise until T3880601 - Crankshaft Timing Pin can
be inserted into the crankshaft. 14.
Check that there is tension in the camshaft drive chain and the timing marks on the camshaft bosses are
correctly aligned. 15.
Note
After fitting to the engine, the hydraulic tensioner will be empty of engine oil. After starting the
engine, the camshaft drive chain and tensioner blade will be noisy until full oil pressure is felt at the
tensioner plunger. This could take up to five seconds.
Check that the tensioner plunger is correctly located in the middle of the tensioner blade when viewed from
above. 16.
Rotate the engine through four full revolutions, and reset number 1 cylinder to TDC. Ensure that T3880601 -
Crankshaft Timing Pin can be inserted fully into the timing hole in the crankcase and crankshaft. 17.
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1
2
T3880601 - Crankshaft Timing Pin 1.
Timing hole in crankcase 2.
Check that the camshaft boss timing marks align as illustrated below. 18.
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Tiger Explorer XR Series
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CYLINDER HEAD