Triumph Tiger Explorer XR 2016, Service Manual

Page: 407 / 750

Connect the electrical connector of the heated twist grip to the main harness. 17.
Carefully fit the heated twist grip while pulling the harness out of the left hand side of the handlebar. 18.
Partially engage the locating lugs on the twist grip into their slots in the spring housing. 19.
3
1
2
chnm
Locating lugs 1.
Slots 2.
Spring housing 3.
To fully engage the twist grip, rotate it rearwards and gently push fully in. 20.
Carefully feed the cable back through the hole in the left hand side of the handlebar until the loop of the
cables is just inside the end of the heated twist grip, as shown below. 21.
1
Cable position (throttle off) 1.
Fit the rear of the switch housing and tighten its fixings to 2.5 Nm . 22.
Apply a smear of silicone grease to the shank of the brake lever pivot bolt. 23.
Position the brake lever ensuring that the pivot boss is correctly aligned to the push rod. Fit and tighten the
pivot bolt to
1 Nm .
24.
Counter hold the pivot bolt, fit and tighten the lock nut to 6 Nm . 25.
Position the handlebar end weight, handguard and spacer to the handlebar and secure with new fixings.
tighten the: 26.
new handlebar end fixing to 5 Nm .
new handguard to bracket fixing to 6 Nm .
Tiger Explorer XR Series
403 of 746
REAR SUSPENSION