Triumph Tiger Explorer XR 2016, Service Manual

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CAUTION
This caution symbol identifies special instructions or procedures which, if not strictly observed, could result in
damage to or destruction of equipment.
Note
This note symbol indicates points of particular interest for more efficient and convenient operation.
Noise Control System
Tampering with the noise control system is prohibited.
Owners are warned that the law may prohibit:
The removal or rendering inoperative by any person other than for purposes of maintenance, repair or
replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate purchaser or while it is in use and, 1.
the use of the vehicle after such device or element of design has been removed or rendered inoperative by
any person. 2.
References
References to the left hand or right hand side given in this manual are made when viewing the motorcycle from
the rear.
Operations covered in this manual do not always include reference to testing the motorcycle after repair. It is
essential that work is inspected and tested after completion and, if necessary, a road test of the motorcycle is
carried out particularly where safety related items are concerned.
Dimensions
The dimensions quoted are to design engineering specification with service limits where applicable.
During the period of running-in from new, certain adjustments may vary from the specification figures given in
this manual. These will be reset by the dealer at the 500 mile/800 km service, and thereafter should be
maintained at the figures specified in this manual.
Repairs and Replacements
Before removal and disassembly, thoroughly clean the motorcycle. Any dirt entering the engine or other parts
will work as an abrasive and shorten the life of the motorcycle. Particular attention should be paid when
installing a new part, that any dust or metal filings are cleared from the immediate area.
Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems
especially difficult to remove or install, stop and examine what may be causing the problem. Never lever a
component as this will cause damage both to the component itself and to the surface being levered against.
Whenever tapping to aid removal of an item is necessary, tap lightly using a hide or plastic faced mallet.
Edges
Watch for sharp edges, especially during engine disassembly and assembly. Protect the hands with industrial
quality gloves.
When replacement parts are required, it is essential that only genuine Triumph parts are used.
Safety features and corrosion prevention treatments embodied in the motorcycle may be impaired if parts other
than genuine Triumph parts are fitted. In certain territories, legislation prohibits the fitting of parts not to the
manufacturer's specification.
Tightening procedure
Generally, when installing a part with several bolts, nuts or screws, they should all be started in their holes and
Tiger Explorer XR Series
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INTRODUCTION