Triumph Tiger Explorer XR 2016, Service Manual

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Clutch friction plate 1.
Steel Plate Bend/Warp
Check all plates for bend and warp as follows:
Place the plate being checked on a clean surface plate and attempt to pass a feeler gauge of the maximum
specified thickness between the steel plate and surface plate at several points around the plate. If the feeler
gauge can be passed beneath the steel plate at any point, renew the plates as a set. 1.
Steel plate 1.
Feeler gauge 2.
Surface plate 3.
For specifications refer toClutch/Primary Drive.
Clutch Pack Height
The clutch pack height should only be measured if the friction plates and the steel plates have been replaced.
The clutch pack height is critical for a smooth operation of the transmission and must be measured prior to
installation of new clutch plates.
If used clutch plates are being refitted, the clutch pack height measurement is not necessary, as the plates may
not be worn to the service limit (and are therefore still serviceable), but could fall outside of the clutch pack
height tolerance when measured.
If building a new clutch pack its height must be correct. To achieve this, build the new clutch pack with the
following:
1 x new outer friction plate
6 x new friction plates
7 x steel plates, 2.0 mm thick
2 x new inner friction plates
1 x new inner steel plate, 2.0 mm thick.
Arrange the new friction and new steel plates in a stack as shown below.
1.
Tiger Explorer XR Series
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CLUTCH