Triumph Tiger Explorer XR 2016, Service Manual

Page: 191 / 750

Check that the pins on each selector fork face inwards towards each other, as shown below. 5.
1
Selector fork pins 1.
If removed, refit the selector drum bearing to the transmission housing. Install the keeper plate and secure
with a new fixing. Tighten to
9 Nm .
6.
Using clean engine oil, lubricate the selector drum bearing. 7.
Set the transmission in neutral. 8.
Engage the selector drum into the bearing and lower until the grooves on the drum engage with the three
selector fork pins. 9.
Check that the three selector fork pins are correctly engaged in the selector fork grooves. Rectify as
necessary. 10.
Note
To prevent drum rotation, use a stout rod through one of the through-holes in the drum.
Fit the detent wheel, engaging the slot in the wheel with the locator pin in the selector drum. Install a new
fixing and tighten to
11 Nm .
11.
Refit the selector shaft (see Selector Shaft - Installation).
Refit the transmission to the engine (see Transmission - Installation).
Input Shaft - Removal
WARNING
Before starting work, ensure the motorcycle is stabilised and adequately supported. This will help prevent it
from falling and causing injury to the operator or damage to the motorcycle.
Note
Removal of the input shaft can be achieved after first removing the output shaft first gear and its
bearing. The output shaft is an integral part of the front bevel box assembly and cannot be removed.
If the transmission housing input shaft bearing is to be removed, the output shaft must first be
disassembled. Remove the input shaft as described below, then see Output Shaft - Disassembly.
The input shaft cannot be disassembled or assembled in service. If necessary, the complete input
shaft assembly must be replaced.
Remove the transmission from the engine (see Transmission - Removal).
Remove the selector drum and selector forks (see Selector Drum and Selector Forks - Removal).
Place the transmission assembly on a clean surface, taking care to protect the transmission casing from
damage.
1.
Remove and discard the output shaft needle bearing snap ring. 2.
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