Triumph Tiger Explorer XR 2016, Service Manual

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3
2
Right hand front cylinder head mounting point 1.
Cylinder head alignment bar (end of bar shown) 2.
Cylinder head adjuster 3.
Fit a new lock nut to the left hand front cylinder head bolt and tighten to 24 Nm . 17.
Tighten the left hand rear cylinder head bolt to 85 Nm . 18.
Note
If, after tightening each adjuster and frame fixing, any of the engine to frame alignment bars and
frame fixings cannot be removed and inserted freely, check that the engine is still adequately
supported, loosen all tightened adjusters and frame fixings and restart the tightening sequence from
step 17.
Using T3880377 - Engine Mounting Adjuster, tighten the three adjusters in the following sequence. 19.
Tighten the lower crankcase adjuster to 5 Nm .
Tighten the upper crankcase adjuster to 5 Nm .
Tighten the right hand front cylinder head adjuster to 3 Nm .
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1
2
4
3
Lower crankcase adjuster 1.
Upper crankcase adjuster 2.
Right hand front cylinder head adjuster 3.
Adjuster 4.
Remove the upper crankcase alignment bar and fit the upper crankcase bolt and washer from the right hand
side. Holding the bolt to prevent rotation, fit a new lock nut and tighten to
100 Nm .
20.
Align the right hand engine protection bar and link bar assembly to the engine. 21.
Remove the lower crankcase alignment bar and fit the lower crankcase mounting bolt through the rear
mounting of the engine protection bar, frame and lower crankcase. Loosely fit a new locknut. 22.
Position the 13 mm spacer between the centre mounting and the engine as noted for removal. Fit the M8 x 23.
Tiger Explorer XR Series
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FRAME / BODYWORK