FUEL SYSTEM
SPECIFICATIONS
ITEM
SPECIFICATIONS
Carburetor identification number
Main jet
Slow jet
#38
Jet needle clip position
Pilot screw opening
Float level
speed
Throttle lever free
TOOL
Carburetor float level gauge
07401
-
0010000
Pilot screw wrench
07908-4220201
3rd groove from top
See page 5-13
18.5
mm
(0.73
in)
1,400
3
-
8
-
5/16
in)
TROUBLESHOOTING
Engine cranks but won't start
No
fuel in tank
No
fuel to carburetor
-Clogged fuel stainer
-Clogged fuel line
-Clogged fuel tank breather tube
Too
much fuel getting to the engine
-Clogged air cleaner
-Flooded carburetor
Intake air
leak
fuel
Improper choke operation
Improper throttle operation
No
spark at plug (faulty ignition system
Lean mixture
Clogged fuel jets
Faulty float valve
Float level too low
Restricted fuel line
Clogged carburetor air vent tube
Restricted fuel tank breather tube
Intake air leak
Faulty throttle valve
Rich mixture
Starting enrichment valve close
Clogged air jets
Faulty float valve
Float level too high
Dirty air cleaner
Worn jet needle or needle jet
section 16)
Engine stalls, hard t o start, rough idling
Restricted fuel line
Contaminated/ deteriorated fuel
Misadjusted idle speed
Misadjusted pilot screw
Restricted fuel tank breather tube
Clogged air cleaner
Clogged slow circuit
Starting enrichment valve close
(ON)
Faulty ignition system (section
16)
Afterburn when engine braking is used
Lean mixture in slow circuit
Faulty air cut-off valve
Faulty ignition system (section
Fuel mixture too
Intake air leak
Backfiring or misfiring during acceleration
Lean mixture
Faulty ignition system (section
16)
Poor performance
and poor fuel economy
Clogged fuel system
Faulty ignition system (section 16)
5-2
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......