3.
MAINTENANCE
ITEM
Throttle lever free play
Spark plug
Standard
For extended high speed riding
Spark plug gap
Valve clearance
Intake
Exhaust
Recommended engine oil
SERVICE INFORMATION
MAINTENANCE SCHEDULE
FUEL LINE
THROTTLE OPERATION
AIR CLEANER
AIR CLEANER HOUSING DRAIN TUBE
SPARK PLUG
VALVE CLEARANCE
ENGINE OIL
ENGINE OIL FILTER
ENGINE OIL STRAINER SCREEN
IN OIL TANK
ENGINE IDLE SPEED
DRIVE CHAIN
SPECIFICATIONS
3
-
8 m m
-
5/16
(DENSO)
(DENSO)
0.6
-
0.7
m m (0.024
-
in)
0.10 m m (0.004 in)
0.12 m m (0.005 in)
Honda GN4 or HP4 4-stroke oil or eauivalent motor oil
3-1
3-3
3-4
3-4
3-5
3-6
3-6
3-7
3-9
3-1 1
Engine oil capacity
3-12
3-12
3-13
After draining
After
change
DRIVE CHAIN SLIDER
BRAKE FLUID
BRAKE PADS WEAR
BRAKE SYSTEM
SKID PLATE AND ENGINE GUARD
CLUTCH SYSTEM
SUSPENSION
SPARK ARRESTER
NUTS, BOLTS, FASTENERS
STEERING SHAFT HOLDER BEARING
STEERING SYSTEM
3-14
3-1 4
3-1 5
3-15
3-17
3-17
3-18
3-19
3-19
3-19
3-20
3-20
SERVICE INFORMATION
GENERAL
If
the engine must be running to do some work, make sure the area is well ventilated. Never run
in an
enclosed area.
exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and lead to
death. Run the engine in an open area
or
with an exhaust evacuation system in an enclosed area.
SPECIFICATIONS
After disassemblv
Engine idle speed
Viscosity: SAE
or 2OW-50
1.8 liters (1.9 US qt, 1.6 Imp
1.85
(1.95
US
qt, 1.63 Imp
2.2
liters
(2.3
US
qt, 1.9 Imp
1,400
rpm
3-
1
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......