Honda TRX400EX FOURTRAX 1999, Service Manual

Page: 246 / 263

ELECTRIC STARTER
Install the brush holder assembly into the rear cover
by aligning the tab
of the holder with the groove in
the rear cover.
Install the following:
- new O-ring
-
insulator washers
- washer
-
nut
Install the armature into the motor case while hold-
ing the armature tightly to keep the magnet of the
case from pulling the armature against it
CAUTION:
The
coil
may be damaged
if
the magnet pulls the
armature asainst the case.
Install the same number of shims in the same loca-
tions as noted during disassembly.
Install a new seal ring.
Install the rear cover by aligning the brush holder tab
with the motor case groove.
Install the thrust washer and a new seal ring.
Apply grease to the oil seal lip in the front cover.
Install the front cover.
Align the index lines on the front cover and motor
case.
Install the set plates and new O-rings onto the motor
case bolts.
Install and tighten the motor case bolts.
G
SEAL RING
Align
-
Align
17-8