MAINTENANCE
OIL
FILTER
Pour the recommended oil (page
into the oil tank
up to the upper level mark
on the dipstick.
NOTE:
SPRING
The engine takes about
1.85
liters
(1.95
US
qt,
1.63
Imp
at oil and filter change. Because only
a
por-
tion of that oil is held in the oil tank, you cannot add
the full amount initially.
OIL CAPACITY:
1.8
liters
(1.9
US
qt,
1.6
Imp
at draining
1.85
liters
(1.95
US
qt,
1.63
Imp
at draining/
filter change
2.2
liters
(2.3
US
qt,
1.9
Imp
at disassembly
Install the oil filler capldipstick.
Place the vehicle on firm level ground.
Start the engine and let it idle for
a
few minutes with-
out snapping the throttle.
Stop the engine and add the recommended oil up to
the upper level mark on the dipstick.
Install the filler capldipstick.
Start the engine and recheck the oil level (page 3-91.
After replacing, make sure there are
no oil leaks.
FILLER
Engine and exhaust system parts become very h o t
and remain hot for some time after the engine
is
run.
Wear insulated gloves.
Drain the engine oil (page
3-10).
Remove the following:
-
cover bolts
- filter cover with O-ring
-
oil filter
-
spring.
Coat
a
new O-ring with engine oil and install it in the
cover groove.
Install the spring between the lugs and a new oil filter
with the “OUT-SIDE” mark facing out, then set the fil-
ter cover onto the filter and tighten the bolts securely.
CAUTION
the o i l
backwards
severe
engine damage.
Fill the engine and oil tank with the engine oil.
,
3-1
1
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......