TOOLS
Bearing remover set,
15
-
bearing remover,
15
-
remover shaft
-
remover head
- sliding weight
Bearing remover,
17
Remover handle
Remover weight
Driver
Attachment,
32
x
35
mm
Attachment,
37
x
40
Attachment,
42
x
47
mm
Attachment,
52
x
55
mm
Attachment,
72
x
75
Pilot,
12
Pilot,
15
Pilot,
17
Pilot,
22
Pilot,
25 mm
Pilot,
30
mm
Universal bearing puller
Crankcase assembly tool
-
assembly collar
-assembly shaft
-threaded adaptor
TROUBLESHOOTING
Excessive engine noise
Worn, seized or chipped transmission gears
Worn transmission bearing
Worn or damaged connecting rod bearings
Worn crankshaft main journal bearing
Worn connecting rod small end
.
Worn balancer bearing
Improper balancer installation
Transmission jumps out
of gear
Worn gear dogs or dog holes
Worn shift drum guide groove
Worn shift fork guide pin
Worn gear shifter groove
Worn shift fork
Bent shift fork shaft
Hard
to
shift
Damaged shift fork
Bent shift fork shaft
Damaged shift fork guide pin
Damaged shift drum guide groove
Abnormal vibration
Improper balancer timing
07936-
not available in U.S.A.
07936
-
07936-
not available in
07936
-
not available in U.S.A.
07741 -0010201 or 07936-371020A or 07936-3710200
07936
-
3710300
07936- 3710100
07749
-
0010000
07746-0010100
07746-0010200
07746
-
0010300
07746
-
0010400
07746
-
0010600
07746-0040200
07746-0040300
07746
-
0040400
07746-0041000
07746
-
0040600
07746-0040700
07631
-
0010000 or equivalent commercially available
in U.S.A.
07965
-
VMOOOOO not available in U.S.A.
07965
-
07965
or
07931
-
and
07931
-
11-2
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......