THREAD
TORQUE
-
ENGINE
DIA.
ITEM
CRANKCASE/TRANSMlSSlON/CRANKSHAFT:
LIGHTSISWITCHES
Mainshaft bearing setting plate bolt
2 6 12 (1.2,
Neutral switch
1
10
13
.
FRAME
ITEM
WAME/BODY PANELS/EXHAUST SYSTEM:
bracket bolt
Skid plate bolt
Muffler mounting bolt
Muffler band bolt
Exhaust pipe protector bolt
Axle bearing holder pinch bolt
Front master cylinder reservoir cap screw
Parking brake arm lock nut
Rear master cylinder push rod lock nut
Tie-rod lock nut
Upper engine hanger nut
Front engine hanger nut
bolt
Lower engine hanger nut
Handlebar lower holder nut
Throttle housing cover screw
Left handlebar switch housing screw
Front wheel nut
Front wheel hub nut
Front brake disc bolt
Shock absorber mounting nut
Upper and lower arm pivot nut
Upper and lower arm ball joint nut
Tie-rod ball joint lock nut
Tie-rod stud joint nut
Steering shaft end nut
Steering shaft holder bolt
WHEELISUSPENSION:
Rear wheel nut
Rear wheel hub nut
Rear brake disc bolt
Shock absorber mounting nut
Shock link-to-swingarm nut
Shock arm-to-frame nut
Shock arm-to-shock link nut
Final driven sprocket nut
Axle lock nut (outer)
pivot nut
Caliper stopper pin
HAINTENANCE
REMOVALIINSTALLATION
WHEEL/SUSPENSION/STEERING
REMARKS
NOTE 1
4
4
2
2
2
4
2
1
1
4
1
1
4
1
2
3
2
8
2
6
4
8
4
4
4
1
2
8
2
4
2
1
1
1
4
1
1
1
1
THREAD
DIA.
10
8
8
8
6
8
4
8
8
12
10
8
4
5
10
14
8
10
12
12
14
8
18
8
48
14
12
TORQUE
N.m
42
30 (3.1,
32 (3.3, 24)
23 (2.3,
20
14)
21 (2.1,
2 (0.2, 1.4)
18 (1.8,
18 (1.8,
54
74 (7.5, 54)
54 (5.5,
26 (2.7, 20)
7 4 (7.5, 54)
39 (4.0,
4 (0.4,
2
1.4)
64 (6.5, 47)
59
42
44
39
29 (3.0,
54 (5.5, 40)
44
69 (7.0, 51)
32 (3.3, 24)
64 (6.5, 47)
137 (14.0,
42
59 (6.0, 43)
44
59 (6.0,
59 (6.0, 43)
59
(6.0,
43)
88
128 (13.0,
108
59
REMARKS
NOTE
4
NOTE
5
NOTE 4
NOTE
5
NOTE
3,5
NOTE
4
NOTE
1
NOTE 1
NOTE
1
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......