TROUBLESHOOTING
From page
Possible cause
Remove cylinder head cover
Valve train not lubricated
and inspect lubrication
properly
Valve train lubricated properly
I
11.
12.
Overheating
Check for engine overheating
-
Not overheating
Accelerate or run at high speed
-
Engine knocks
Engine does not knock
Clogged oil passage
Clogged oil orifice
Excessive carbon build-up in
combustion chamber
Use
of
poor quality fuel
Clutch slipping
Lean fuel mixture
Worn piston and cylinder
Use of poor quality fuel
Excessive carbon build-up in
combustion chamber
Ignition timing too advanced
(Faulty
Lean fuel mixture
POOR PERFORMANCE AT LOW AND IDLE SPEED
Possible cause
1.
Check carburetor pilot screw
Incorrect
adjustment
Correct
I
2.
Check for leaking carburetor
~-
insulator
No
leak
I
Leaking
Weak or intermittent spark
3.
Perform spark test
Good spark
Incorrect
4.
Check ignition timing
See section 5
Loose carburetor insulator bands
Damaged carburetor insulator
Faulty carburetor insulator O-ring
Faulty spark plug
Fouled spark plug
Loose or disconnected ignition sys-
tem wires
Broken or shorted spark plug wire
Faulty ignition coil
Faulty ignition pulse generator
Faulty exciter coil
Faulty engine stop switch
Faulty ignition switch
Faulty ignition control module
Faulty
ICM
Faulty ignition pulse
20-3
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......