Honda TRX400EX FOURTRAX 1999, Service Manual

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2.
FRAME/BODY PANELS/EXHAUST SYSTEM
SERVICE INFORMATION 2-1 FUEL TANK HEAT PROTECTOR 2-4
TROUBLESHOOTING 2-1 GUARD
FENDER 2-2 SKID PLATE 2-5
FRONT FENDER
2-2 EXHAUST SYSTEM 2-6
SIDE COVER
2-3
SERVICE INFORMATION
GENERAL
Gasoline is extremely flammable and is explosive under certain conditions. KEEP OF REACH OF CHILDREN.
Serious burns may if the exhaust is not allowed to cool
before
components are removed or serviced.
Work in a well ventilated area. Smoking or allowing flames or sparks in the work area or where gasoline is stored can
cause a fire or explosion.
This section covers removal and installation of the body panels, fuel tank and exhaust system.
Always replace the gaskets when removing the exhaust system.
Always inspect the exhaust system for leaks after installation.
Refer to section 18 for light and switch information.
TORQUE VALUES
bracket bolt
Skid plate bolt
Muffler mounting bolt
Muffler band bolt
Exhaust pipe protector bolt
42 (4.3 kgfm, 31
30 (3.1 22
32 (3.3 24
23 (2.3 17
20 (2.0 14
TROUBLESHOOTING
Excessive exhaust noise
Broken exhaust system
Exhaust gas leaks
Poor
performance
Deformed exhaust system
Exhaust gas leaks
Clogged muffler
2- 1