HYDRAULIC
DISC
BRAKE
Install the brake pads (page
Tighten the slide pin.
TORQUE
23
17
Connect the brake hose to the brake caliper with the
oil bolt and new sealing washers, and tighten the oil
bolt.
TORQUE:
34
(3.5
25
Fill
and
bleed the rear brake hydraulic system (page
Install the caliper bracket over the caliper body with
the spring washer (between the slide pin and bracket)
and thread the slide pin into the bracket, being care-
ful not to damage the pin boot.
Make sure that the boots are seated securely into the
pin grooves.
SLIDE
PIN
Apply silicone grease to the brake shaft outer sur-
face.
Position the shaft
so that its punch mark
is
within the
reference marks on the base and thread
it.
Screw the shaft in fully and make sure that the punch
mark
is within the reference marks.
If the shaft boot is hard or deteriorated, replace
it
with new one. Install the boot over the brake base
and into the shaft groove properly.
The brake shaft
has
threads.
a new O-ring into the base groove and rhe
brake base onto the ca iper body w'th the two bolts.
TORQUE: 23
12.3
17
14-19
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......