ENGINE
Disconnect the starter motor cable by removing the
terminal nut.
Disconnect the crankcase breather tube from the
engine.
Release the brake lock cable from the cable guide by
removing the mounting bolt.
Loosen the clutch cable lock nut. Remove the holder
bolts and cable holder and disconnect the clutch
cable from the clutch arm.
Disconnect the oil pipes from the engine by remov-
ing the bolts. Remove the dowel pins and O-rings.
Remove the brake pedal (page
14-20).
Remove the two bolts and engine guard.
Support t h e engine w i t h a f l o o r jack o r other
adjustable support.
NOTE:
The jack height must be continually adjusted to
relieve stress for ease
of bolt removal.
Remove the upper engine hanger nut, spacers and
bolt.
Remove the front engine hanger nut, cable guide,
spacer and bolt.
Remove the front engine hanger bolts, pipe clamp
and hanger plates.
Remove the lower engine hanger nut, spacers and
bolt.
AND
6-3
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......