12.
FRONT
WHEEL/SUSPENSION/STEERING
ITEM
Minimum tire tread depth
Cold tire pressure
Standard
M i n i m u m
SERVICE INFORMATION
12-1
TIRES
12-9
TROUBLESHOOTING
12-2
SUSPENSION ARM
12-12
HANDLEBAR
12-3
FRONT SHOCK ABSORBER
12-16
THROTTLE HOUSING
12-5
STEERING SHAFT AND TIE-ROD
12-17
FRONT WHEEL AND HUB
12-6
STANDARD
SERVICE
LIMIT
4.0 (0.16)
27
(0.275
4.0 psi)
23
(0.235
3.4 psi)
SERVICE INFORMATION
GENERAL
A
contaminated brake disc
or
pad reduces stopping power. Discard contaminated pads and clean
a
disc
with
a
high qualify brake degreasing agent
Maximum
Tie-rod distance between the ball joints
Toe
31
(0.315
4.6 psi)
370.2 (14.57)
17 15 (0.7
0.6)
I
Shock absorber
adiuster standard nosition
4th from softest nosition
TORQUE VALUES
Handlebar lower holder nut
Throttle housing cover screw
Left
handlebar switch housing screw
Front wheel hub nut
Front brake disc bolt
Shock absorber mounting nut
Upper and lower arm pivot nut
Upper and lower arm ball joint nut
Tie-rod ball joint lock nut
Tie-rod stud joint nut
Steering shaft end nut
Steering shaft holder bolt
Front wheel nut
39
(4.0 kgfm, 29
4
(0.4
2.9
2
(0.2
1.4
64
(6.5 kgfm, 47
59
kgfm, 43
42
(4.3 kgfm, 31
44
(4.5 kgfm, 33
39
(4.0 kgfm. 29
29
(3.0 kgfm, 22
54
(5.5
40
44
(4.5 kgfm, 33
69
51
32
(3.3 kgfm, 24
Castle nut
ALOC bolt
Castle nut
12-1
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......