GENERAL
INFORMATION
HYDROGEN GAS
ELECTROLYTE
The
battery gives of explosive gases; keep sparks,
flames and cigarettes away. Provide adequate venti-
lation when charging o r using t h e battery i n a n
enclosed space.
The battery contains sulfuric acid (electrolytel.
Contact w i t h skin or eyes may cause severe burns.
Wearprotective clothing and a face shield.
-
If
electrolyte gets on your skin, flush w i t h water.
- If
electrolyte gets i n your eyes, flush
with
water
for at least 15 minutes and call a physician, imme-
diately.
Electrolyte is poisonous.
swallowed, drink large quantities
of wafer or
milk and follow w i t h milk
of
magnesia or vegetable
oil and
call
a physician. KEEP
OUT
OF
REACH
OF
CHILDREN.
SERVICE RULES
1.
Use genuine HONDA or HONDA-recommended parts and lubricants or their equivalents. Parts that don't meet
2.
Use the special tools designed for this product to avoid damage and incorrect assembly.
3.
Use only metric tools when servicing the motorcycle. Metric bolts, nuts and screws are not interchangeable with English
4.
Install new gaskets, O-rings, cotter pins, and lock plates when reassembling.
5.
When tightening bolts or nuts, begin with the larger diameter or inner bolt first. Then tighten to the specified torque
6.
Clean parts in cleaning solvent upon disassembly. Lubricate any sliding surfaces before reassembly.
7. After reassembly, check all parts for proper installation and operation.
8.
Route
all
electrical wires as show on pages
1-18
through 1-22, Cable &Harness routing.
design specifications may cause damage to the motorcycle.
fasteners.
in
incremental steps unless
a
particular sequence is specified.
1-2
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
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