Honda TRX400EX FOURTRAX 1999, Service Manual

Page: 170 / 263

FRONT
DRIVER
HUB ASSEMBLY
Drive in a new inner bearing (brake disc squarely
with the marking side facing up until it
IS
fully seated.
Install the distance collar with the large dia. facing
the inner bearing.
Drive in a new outer bearing squarely with the mark-
ing side facing up until
it
i s fully seated.
TOOLS
bearing (disc side):
Driver 07749
-
0010000
Attachment. 42
x
47 07746
-
0010300
Pilot, 20 07746-0040500
ATTACHMENT AND PILOT
Outer bearing (wheel
Driver
07749-0010000
Pilot, 15
07746-0040300
Attachment, 32 35 07746
-
0010100
Do
not get
grease on
the
brake disc o r
stopping
power be reduced.
Install the brake disc with the stamp facing up (away
from the hub).
Install new disc bolts and tighten them in 2 - 3 steps.
TORQUE: 42 kgfm, 31
Apply grease to new dust seal lips.
Install the dust seals into the wheel hub until they are
flush with the hub surface.
TOOLS:
Disc side:
Wheel side:
Assembly collar 07965
-
Attachment, 32 x 35 07746
-
0010100
Install the side collars.
Install the wheel onto the knuckle and the
hub nut.
Tighten the hub nut
to
the specified torque and fur-
ther tighten it until its grooves align with the cotter
pin hole.
TORQUE: 59 43
Install a new cotter pin.
Secure the brake hose with the clamp on the knuckle.
Install the brake caliper with new mounting bolts and
tighten them.
TORQUE: 30
Install the disc guard and tighten the bolt.
\
DISC
BOLTS
12-8