GAS GAS WILD HP 50 User Manual Download Page 1

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MANUAL DEL USUARIO
SERVICE MANUAL
MANUEL D’ENTRETIEN
LIBRETTO D´USO

Summary of Contents for WILD HP 50

Page 1: ...MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO D USO MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO D USO ...

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Page 3: ...USER MANUAL USER MANUAL ENGLISH ...

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Page 5: ... which we have gained from the achievement of many important titles You are now in possession of a machine with which as well as being entirely satisfied you are offered the infinite possibilities of driving at the highest level of your skill while maintaining a maximum of security This manual provides you with a good basic knowledge of the features and machine handling It also contains important ...

Page 6: ...ctly observed could result in damage to or destruction of equipment NOTE This symbol indicates points of particular interest for more efficient and convenient operation Inadequate driving could cause damage to the environment and conflict with other people Responsible use of your quad will ensure that these problems and conflicts do not occur TO PROTECT THE FUTURE OF YOUR SPORT MAKE SURE YOU USE Y...

Page 7: ...ont guard 18 Rear guard 19 Foot rest assembly 19 Foot protection 19 Verifications to be made before starting the machine 20 Front and rear tanks 20 Fuel 21 Oil Tank 22 Cooling system 22 Chain 23 Throttle grip 23 Lights 23 Tyres 23 Using the QUAD 24 Starting the engine 24 Starting the vehicle 25 Stopping the engine 25 Running in the engine 26 Parking on slopes 26 Driving your QUAD Practical recomme...

Page 8: ... 35 Swing arm shaft 35 Adjusting and lubricating the chain 35 Checking the coolant level 36 Air filter 38 Spark plug maintenance 40 Adjusting the engine idle 41 Inspection and lubrication of cables 42 Replacing the lights 42 Transmission 44 Cleaning lubrication and storage 45 Cleaning 45 Lubrication 46 Storage 47 The multifunction instrument panel 48 Trouble shooting guide 49 Warranty manual 53 ...

Page 9: ...mm Dell Orto PHVA 12 Electromagnetic flywheel Dry automatic centrifugal clutch Automatic regulator Primary by gears secondary by chain fitted with retainers 5 8 HP at 7500 rpm 5 0 mkg at 7000 rpm Multi tube made from Cr Mo steel Wishbone arms with two Sachs adjustable spring shock absorbers One piece aluminium alloy swing arm Progressive system with Sachs adjustable spring shock absorber Two self ...

Page 10: ...operating condition Riding a QUAD is not like driving any other vehicle especially when cornering Practise on flat open ground free from obstacles and other vehicles Read the recommendations made by this manual in the section Use of the QUAD The same applies to steep climbs or descents Start practicing with minimum slopes and raise the difficulty little by little Advice about this is also included...

Page 11: ...lated and free from any source of flame or sparks this includes any appliance with a pilot light The petrol could catch fire and cause burns Avoid spilling fuel over the engine exhaust or silencer When transporting the QUAD using a trailer make sure it is upright and that the fuel tap is in the OFF position closed Fuel leaks might occur in the carburettor or in the fuel tank otherwise Petrol is to...

Page 12: ...quired A tool is also enclosed to adjust the chain and to centre the swing shaft Do not lose it it will be extremely useful 1 Chain guard 2 Swing arm guard 3 Footrest assembly 4 Foot protectors 5 Chain and swing arm adjustment tool 6 Idle jet SERIAL NUMBER IDENTIFICATION NUMBERS Write down your vehicle s identification number serial number the information on the model label and the key identificat...

Page 13: ...ehicle The data coincides with that in the documents We recommend noting the data in the following space provided Key identification number The quad has two pairs of keys The first and most important C is the ignition key and the second D is used for the fuel tank and seat The key identification number C is stamped on the key itself This number is used to order a new set of keys in case of loss Q ...

Page 14: ...H P 50 1 Light burst button 2 Light switch 3 Full beam button 4 Starter button 5 Emergency stop 6 Ignition key 7 Parking brake 10 12 13 14 11 8 Front brake lever 9 Throttle control 10 Front guard 11 Brake pads 12 Fuel tank cap 13 Footrest grill 14 Rear guard ...

Page 15: ...ont headlight casing 16 Fuel cut off 17 Seat 18 Front shock absorber 19 Spark plug 20 Kick start pedal 21 Swing arm 22 Exhaust pipe 23 Front brake fluid 24 Brake pedal 25 Exhaust 15 16 17 22 18 19 20 21 24 25 25 ...

Page 16: ... A is located in the front section of the handle bar To turn the ignition ON turn the key clockwise to the ON position To turn the ignition OFF turn the key anti clockwise to the OFF position KICK STARTER The kick start pedal B is located on the left hand side of the QUAD in an initial rest position pull until it is in operation position Operate the kick in order to start the QUAD A B C D F E G C ...

Page 17: ... Before starting the engine check that the throttle works smoothly I Make sure it slides smoothly back to idle when the grip is released The grip has a return spring that puts the engine to idle and slows the QUAD down when the control is released WARNING If the throttle is not working properly it may be difficult to accelerate or decelerate as desired This could result in an accident Check the co...

Page 18: ...le so that the end of the cable attached to the vehicle is sensitive to sudden movements and will release On becoming detached the engine stops automatically NOTE Make sure you release the parking brake before operating the throttle FRONT BRAKE LEVER The front brake lever A is located on the right side of the handlebars Use the lever to apply the front wheel brakes REAR BRAKE PEDAL The rear brake ...

Page 19: ... The engine will reach its optimal temperature in low time and without causing damage To use this pull on the lever F upwards and without operating the throttle control start the engine Note that the engine will start after a certain number of revolutions After just a few seconds the engine will be at a correct operation temperature To release the choke rotate the throttle control to the limit and...

Page 20: ...s soon as possible Following refuelling put the lever of the cut off A back into the centre position open SEAT To remove the seat use the same key as for the petrol tank cap B Insert the key into the lock located on the right hand side of the QUAD B C Turn the key clockwise and then insert your hand between the seat and the chassis at the rear of the seat The seat will lift easily NOTE When puttin...

Page 21: ...tion system for safe driving of the QUAD The quad has large wheels that could easily trap a leg causing serious injuries The QUAD has two footrests E one on the left and one on the right Both footrests have a protection grill The whole assembly will protect feet and legs from the wheels in case of a loss of balance or if feet slip from the footrests Width is provided for freedom of movement FOOT P...

Page 22: ... require adjustment on the brakes except brake lever play and the brake pedal position and play Brake lever and pedal Ensure that there is no play in the front brake lever 1 If so check the condition of the brake pads and consult the Adjustments and maintenance section Ensure that there is no play in the rear brake pedal 2 Check that the height of the brake pedal is correct If not have it adjusted...

Page 23: ... internal components of the engine WARNING Gasoline is extremely flammable and can be explosive under certain conditions Always stop the engine and do not smoke Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light 21 A and B Front and rear brake fluid reservoirs Brake operation Test the brakes by riding slowly to make sure...

Page 24: ...ck the radiator hoses for cracks or deterioration and connections for leaks Radiator Check the radiator fins for obstruction by insects or mud Clean off any obstructions with a stream of low pressure water CAUTION Using a high pressure water source could damage the radiator fins and render it ineffective Do not obstruct or deviate the radiator air intake by installing non approved accessories Inte...

Page 25: ... two years NOTE The liquid must be between the two marks not above the upper mark or below the lower CHAIN Check the overall condition of the chain and its tension before each run Lubricate and adjust the chain as necessary See the section on Maintenance THROTTLE CONTROL Check that the throttle control is working correctly It must accelerate smoothly and return to the idle position when released I...

Page 26: ... control may cause accidents or injuries STARTING THE ENGINE CAUTION Before starting the engine for the first time consult the section Running in the engine WARNING In cold weather make sure that all the cables work smoothly before using the QUAD If the cables are frozen or do not work smoothly you may lose control of your QUAD and suffer an accident 1 To activate the parking brake pull the brake ...

Page 27: ...t off tap to the ON position 3 Turn the ignition key A clockwise to the ON position 4 Then the rider should be secured to the emergency stop system see the recommendations in the section The main parts of the QUAD emergency stop F 5 If the engine is cold then pull on the choke button F 6 Without using the throttle control use the starter pedal STARTING THE VEHICLE 1 Operating the throttle control ...

Page 28: ...icial for the engine and will not be a problem Each acceleration sequence must be followed by a resting period so that the engine can release the heat it has generated During this 10 hour period try not to run at constant speed vary the speed from time to time During the subsequent 10 hours 10 20 it is advisable not to use the engine at full throttle during long periods PARKING ON A SLOPE WARNING ...

Page 29: ...rn the basic techniques before attempting more difficult manoeuvres WARNING Never carry passengers The large seat is designed so that the rider may alter their position as required while driving This is not designed to carry passengers Transporting a passenger on this QUAD considerably reduces the possibilities to balance and control the machine This could lead to an accident with the consequent i...

Page 30: ... children HOW TO TURN YOUR QUAD At low speeds you will have no problem to turn with the handlebars On the other hand if speed increases the difficulty to turn will also increase The back wheels are rigidly mounted on the same axle and turn at the same speed so the QUAD will resist turning into corners unless the inside wheel loses some traction A technique is required to turn and it is important t...

Page 31: ...ard would not help as the inertia would be considerable Never go over the top of a climb at full speed On the other side there could be an obstacle a steep descent another vehicle or even a person While climbing a slope you discover that you have not correctly calculated your ability to reach the top turn the QUAD while you still have some traction if there is enough room and descend If the vehicl...

Page 32: ...DRIVING ON ROUGH GROUND Take precautions when riding on rough terrain Beware of any obstacle that may damage or destabilise the QUAD or even cause an accident Keep your feet firmly placed on the footrests at all times Avoid jumping over obstacles with the vehicle as this could lead to loss of control and damage to the machine SLIDING AND SKIDDING When riding over slippery or loose surface use caut...

Page 33: ...Fuel level Brake fluid reservoir levels front and back Brake lever and pedal play Brake pads Coolant Level Tyre wear General condition of the chain Throttle grip Lights Switches Quad Brake pedal and lever Air filter Air filter casing Chain guide Cables Radiator hose and connections Exhaust Wheel bearings 10 trips Brake piston and dust guard 2 years Brake piston pump and dust guard 2 years Brake li...

Page 34: ...icle it is better to go to a specialised workshop D C ADJUSTMENT OF THE BRAKE LEVER AND PEDAL Disc and disc pad wear is automatically compensated for and has no effect on the brake lever or pedal action So there are no parts that require adjustment on the brakes except brake lever play and the brake pedal position and play Front brake lever The lever free play will initially be directly related to...

Page 35: ...ten the locknut When the brake pedal is in rest position there should be a play of 10 mm If not then adjust this WARNING If the brake pedal has a spongy feel when activated it may be due to air in the pump or to a fault It is dangerous to ride under these conditions check the brakes immediately CHECKING THE BRAKE FLUID LEVEL NOTE Regularly check the brake fluid and periodically change it It should...

Page 36: ...IN and MAX The fluid level should be closer to the MAX mark If it is significantly below it add fluid Next make sure that the fluid container is well closed put the seat back and lock it in place using the key Ensure that the seat is secured correctly Recommended liquid Use D O T 3 or D O T 4 CHECKING THE FRONT AND REAR BRAKE PADS There are 3 brake callipers One on the each of the front wheels 2 a...

Page 37: ...ng could be damaged To adjust the axle nut we will go to the rear end of the QUAD The bolt is found to the right of the swing arm Use the spanner F supplied with your vehicle to adjust the shaft F ADJUSTING AND LUBRICATING THE CHAIN The drive chain must be checked adjusted and lubricated in accordance with the Periodic Maintenance table in order to prevent excessive wear If the chain is worn or ba...

Page 38: ...g on wet ground When the chain appears dry After washing the QUAD If the QUAD has been immobile for a long time A high viscosity oil rather than low viscosity oil is better because it will stay on the chain longer providing lubrication Put oil on the sides of the chain pins so that it penetrates into these remove excess oil CHECKING THE COOLANT LEVEL The coolant absorbs excessive heat from the eng...

Page 39: ...hemicals is not used over a period of time the radiator will rust This will block the cooling hoses CAUTION Use of incorrect coolant solutions will cause severe engine and cooling system damage Use coolant containing corrosion inhibitors made specifically for aluminium engines and radiators in accordance with the instructions of the manufacturer WARNING Coolant chemicals are harmful to the human b...

Page 40: ...wn then this means that the steel or iron parts of the system are oxidized In either case clean out the system Check the cooling system for damage loose joints or leaks Install the water pump cover drain plug with the specified torque shown in the table Replace all seals with new ones Water pump plug 9 Nm 0 9 Kgf Fill the radiator up to the edge and install the radiator cap Check the cooling syste...

Page 41: ... Lift the seat 2 Remove the elastic band A 3 Remove the air filter cover B 4 Remove the filter assembly from the housing CAUTION Use appropriate gloves to complete air filter cleaning operations The cleaning liquid may cause skin damage NOTE Do not twist the element when draining 5 Put the filter in a container with some de greasing liquid This liquid will clean the filter without damaging it 6 Th...

Page 42: ...he carburettor Fit the air filter correctly to the QUAD CAUTION Never allow the engine to run without the filter element installed Otherwise non filtered air would enter the engine and it may result in wear and possibly breakdown On the other hand using the engine without the filter element may cause blockage in the carburettor conduits decreasing the engine performance and probably causing the en...

Page 43: ... excessive or if there is excess build up of carbon or other accumulations replace the spark plug by one of different specifications Once the spark plug has been verified put it back in place by hand as far as possible CAUTION Always screw the spark plug by hand thus it is possible to ensure it is correctly inserted otherwise the screw thread could be damaged causing the spark to be incorrectly ad...

Page 44: ...rkshop replace them Recommended lubricant Engine oil REPLACING THE LIGHTS Front headlight 1 Remove the headlight casing by removing the 4 Allen screws WARNING The bulb is hot when lit and immediately after turning off the lights Wait for the bulb to cool down before touching or removing it It can burn or could cause a fire if it comes in contact with flammable material A B A Allen bolts NOTE Do no...

Page 45: ...with a new bulb To insert it follow the above operations in reverse order Rear lights WARNING The bulb is hot when lit and immediately after turning off the lights Wait for the bulb to cool down before touching or removing it It can burn or could cause a fire if it comes in contact with flammable material With a cross tip screwdriver unscrew the two screws G and remove the lens To remove the bulb ...

Page 46: ... QUAD with an insufficient deteriorated or contaminated oil level will suffer premature wear and transmission damage Oil level Put the QUAD on a flat slope free surface Checking the oil level If the QUAD has been used then wait some minutes Unscrew the oil rod A The oil level should be between the maximum and the minimum If the level is low add the quantity of oil required by the oil rod hole with...

Page 47: ...ings and electric components with resulting in damage 45 NOTE In order to reach the correct engine oil temperature for measurement of the level the engine must be allowed to completely cool then heat it once more during some minutes to the normal operation temperature Stop the engine and place a recipient under the engine Remove the oil drain plug D and put the QUAD in a horizontal position to all...

Page 48: ...ght make the paint matt or destroy the finish When finished start the engine and leave it idling for some minutes WARNING Wet brakes may lose efficiency and represent an accident risk Check the brakes after washing the quad and apply them several times at low speed so that friction dries them out After washing the QUAD Remove the plastic bags and clean the air filter intake Lubricate the locations...

Page 49: ...ion Put in fresh transmission oil Empty the fuel from the fuel tank If left for a long time the fuel will deteriorate Lubricate the drive chain and all the cables Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or on the brakes Tie a plastic bag over the exhaust pipe to prevent moisture from entering Set the QUAD on a box or stand so that both wheels ...

Page 50: ...ay back light has an independent circuit that can accept 8 to 18 volts AC Two stroke engines or DC 4 stroke engines The circuit is protected 00 00 Reset Mode The Mode button is used to change screens 0 Speed 00 00 Clock timer 0 0 Trip distance 0000 Total distance THE MULTIFUNCTION INSTRUMENT PANEL The multi function display has two buttons a mode button and a reset button for certain functions The...

Page 51: ...is advisable to drain the old fuel from the tank When the fuel tank is full of fresh fuel the engine should start immediately Dry the spark plug or replace it To unflood the engine put the throttle to maximum and operate the start pedal 5 to 10 times If the engine does not start undo the spark plug and dry it Clean the petrol tank ventilation Adjust the air filter conduit Go to a specialist worksh...

Page 52: ...nto cylinder Check the condition of the spark plug and clean adjust or replace it accordingly Check the condition of the spark plug hood if it is deteriorated change it Go to a specialist workshop Empty the fuel tank and refill it Clean and check fuel system Go to a specialist workshop Clean and grease or change if necessary Check if the exhaust system is damaged change the glass fibre in the sile...

Page 53: ...eel off centre or deformed Go to a specialist workshop Clean or change the air filter Go to a specialist workshop Change the main jet and verify Adjust the steering stem ensure that there is a pin underneath the bolt preventing it from loosening in any case Replace the steering bearing Change the steering stem Go to a specialist workshop Adjust the chain Change the chain rear sprocket and secondar...

Page 54: ...hten the handlebar bracket and the steering shaft bolt to the correct tightening torques Go to a specialist workshop Adjust the steering Go to a specialist workshop Change steering stem Go to a specialist workshop Check front wheel convergence and divergence Centre the swing arm shaft Go to a specialist workshop Check the condition of the pads and change them if necessary Check the brake circuits ...

Page 55: ...July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Directive 1999 44 EC for other members of the European Community For countries outside the European Community the Warranty Period will be determined by the existing regulations in those countries Nevertheless should the fault appear during the first six months after the delivery of the motorcycle i...

Page 56: ...n the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of the vehicle f The vehicle has been stored or transported in a way that is not in accordance to the corresponding technical requirements g The vehicle has been used for special purposes other than ordi...

Page 57: ...dditional obligations arising out of guarantees on parts replaced free of charge or any other service rendered free of charge are excluded from the effects of this present warranty The Warranty on parts replaced within the Warranty Period will end at the expiry date for the Warranty Period of the product concerned 3 Should it prove to be the case that a defect can not be repaired the purchaser gua...

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Page 60: ...190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos es partsgg gasgasmotos es RECOMIENDA EL USO DE ACEITE RECOMMENDS THE USE OF OIL RECOMMANDE L USAGE DE L HUILE CONSIGLIA L USO D OLIO FEBRERO FEBRUARY FÉVRIER FEBBRAIO 2005 ...

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