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1.
GENERAL INFORMATION
GENERAL SAFETY
1-1
LUBRICATION SEAL POINTS
1-16
SERVICE RULES
1-2
CABLE
HARNESS ROUTING
1-18
MODEL IDENTIFICATION
1-3
EMISSION CONTROL SYSTEMS
1-23
SPECIFICATIONS
1-4
EMISSION CONTROL INFORMATION
TORQUE VALUES
1-11
TOOLS
1-14
LABEL
1-24
I
GENERAL SAFETY
CARBON MONOXIDE
If
the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine in
an enclosed area.
USED ENGINE OIL
The exhaust contains poisonous carbon monoxide gas
that may cause loss of consciousness and may lead t o
death.
Run the engine in an open area or with an exhaust evac-
uation system in an enclosed area.
GASOLINE
Work in
a
well ventilated area. Keep cigarettes, flames
or sparks away from the work area or where gasoline is
stored.
Gasoline is extremely flammable and is explosive under
certain conditions. KEEP OUT
OF
REACH
OF
CHILDREN.
HOT COMPONENTS
Engine and exhaust system
become very hot and
remain hot for some time after the engine is run. Wear
insulated gloves or wait until the engine and exhaust
system have cooled before handling these parts.
Used engine oil may cause skin cancer if repeatedly left
in contact with the skin for prolonged periods. Although
this is unlikely unless you handle used oil
on
a daily
basis, it is still advisable t o thoroughly wash your hands
with soap and water as soon as possible after handling
used oil. KEEP OUT
OF
REACH
OF
CHILDREN.
BRAKE DUST
Never use an air hose or dry brush to clean brake
assemblies. Use an OSHA-approved vacuum cleaner
or
alternate method approved by OSHA, designed to mini-
mize the hazard caused by air borne asbestos fibers.
Inhaled asbestos fibers have been found t o cause
ratorv disease and cancer.
BRAKE FLUID
CAUTION:
Spilling fluid
on
painted, plastic or rubber parts w i l l
damage them. Place a clean shop towel over these
parts whenever the system is serviced. KEEP OUT
OF
REACH OF CHILDREN.
1-1
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
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