9.
CLUTCH/GEARSHIFT LINKAGE
SERVICE INFORMATION
9-1
PRIMARY DRIVE GEAR
9-10
TROUBLESHOOTING
9-2
GEARSHIFT LINKAGE
9-1 1
RIGHT CRANKCASE COVER REMOVAL 9-3
RIGHT CRANKCASE COVER
INSTALLATION
9-12
CLUTCH
9-5
-
SERVICE INFORMATION
GENERAL
The clutch and gearshift linkage can be serviced with the engine installed in the frame.
Engine oil viscosity and level and the use of oil additives have an effect on clutch operation. Oil additives of any kind
are specifically not recommended. When the clutch does not disengage or the motorcycle creeps with the clutch
engaged, inspect the engine oil and oil level before servicing the clutch system.
The crankcase must be separated when the transmission, shift drum and shift forks require service (section 11).
SPECIFICATIONS
Unit:
mm
(in)
TORQUE VALUES
Clutch center lock nut
Primary drive gear nut
Gearshift drum stopper arm bolt
TOOLS
(11.0 kgfm, 80
88
(9.0 kgfm, 65
12
(1.2 kgfm, 9
Apply oil t o the threads and seating surface.
Stake.
Apply oil t o the threads and seating surface.
Driver
Attachment, 28 x 30 mm
Pilot, 17
Clutch center holder
Gear holder
07749-0010000
07746- 1870100
07746-0040400
07724
-
0050002
or equivalent commercially available
in
07724- 0010100 not available in U.S.A.
9-
1
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......