MAINTENANCE
REAR BRAKE
Place the vehicle on
a
level surface.
Remove the
fender assembly (page
Check the fluid level in the rear brake reservoir.
If the level is near the "LOWER" level line, remove
the reservoir cap, set plate and diaphragm, and fill
the reservoir with DOT 4 brake fluid from
a
sealed
container to the "UPPER" level line.
Install the diaphragm, set plate and reservoir cap.
Install the seatlrear fender assembly (page
2-21.
BRAKE PADS WEAR
Check the brake pad for wear.
Replace the brake pads if the wear limit indicator (lug
end) aligns with the reference plate.
Refer to page
for brake pad replacement.
BRAKE
SYSTEM
RESERVOIR CAP
REFERENCE PLATE
I
LUG
INSPECTION FOR AIR IN SYSTEM
Firmly apply the brake lever or pedal, and check that
no air has entered the system.
Refer to page
for air bleeding procedures.
Inspect the brake hoses and fittings for deterioration,
cracks. damaae or
of
\
\
Tighten any loose fittings.
Replace hoses, pipes and fittings as required.
3-1
5
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......