FRONT
PIVOT BEARING REPLACEMENT
Remove the stopper rings.
Press the spherical bearing out
of
the arm pivot.
TOOL
Spherical bearing driver
-
not
available in
U.S.A. or
-
Install
a
new stopper ring into the groove in the arm
pivot properly.
Press a new bearing into the arm pivot until it
con-
tacts the stopper ring, using the same tool.
Install
a
new stopper ring into the opposite side
groove.
NOTE:
Spherical bearing case is split as part
of
manufacturing
process.
INSTALLATION
Pack
3
g
of
grease into each arm pivot as
shown.
Coat new dust seal lips with grease and install them
into the arm pivots until they are flush with the pivot
ends.
Install the pivot collars into the dust seals.
Install the following:
-
upper and lower arm with pivot bolts from front
-
pivot nuts
-
shock absorber lower mounting bolt and nut
-brake hose clamp with bolt
TORQUE:
side
arm:
39
(4.0
29
Shock absorber: 44
(4.5
kgfm,
33
BEARING
DRIVER
BEARING
STOPPER RING
COLLARS
12-1 5
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......