FRONT
Apply cement over the area marked and allow it to
dry.
Remove the lining from the patch and center it over
the injury.
Press the patch against the injury using
a special
I
e r.
NOTE:
Allow cement to dry until tacky before applying
patch.
Do not touch the cement with dirty or greasy
hands.
ASSEMBLY
Install the tire onto the rim, where the rim shoulder
width
is
the narrowest, to simplify installation.
Clean the rim bead seat and flanges.
Apply clean water to the rim flanges, bead seat and
base.
Use
only
water as
a
lubricant removing or mounting
tires. Soap or some mounting lubricants may leave a
slippery residue which
cause the tire to shift on
the
and lose air pressure during riding.
Install the valve core in the valve stem.
Install the front tire with the arrow mark facing in the
normal rotating direction.
Install the rear tire with the
“OUT SIDE” facing the
tire valve.
Inflate the tire to seat the tire bead.
Deflate the tire. Wait 1 hour and inflate the tire to the
specified pressure.
Check for air leaks and install the valve cap.
COLD TIRE PRESSURE
Front tire:
Reartire:
Standard:
27
4.0
Minimum:
23
10.235
3.4
osil
FRONT TIRE:
LEFT
RIGHT
TIRE
I
Maximum:
31
SUSPENSION ARM
REMOVAL
Remove the wheel hub (page
Remove the tie-rod from the knuckle (page
12-17).
Remove the cotter pins from the upper and lower
arm ball joint studs.
Remove the joint nuts, clamp and washer,
12-1
2
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......