Remove the mainshaft bearing using the special
tools.
TOOLS:
Mainshaft bearing:
Bearing remover, 17 m m
07936-3710300
Remover handle
07936-3710100
Sliding weight
07936
-
or
07936-3710200
Heat the crankcase 80°C
(176°F)
evenly using
a
heat
gun and remove the balancer bearing.
Always wear insulated gloves when handling the
crankcase after
it
has been heated.
CAUTION:
Do
n o t use a torch
to heat the case;
it
may cause
Apply oil to new bearings.
Drive the countershaft and balancer bearings in with
the marking side facing up using the special tools.
TOOLS
Countershaft bearing:
Driver
07749
-
0010000
Attachment, 52
x
55 m m
07746
-
0010400
Pilot, 25
07746
-
0040600
Balancer bearing:
Driver
07749-0010000
Attachment, 32 x 35
mm
07746-0010100
Pilot, 12
mm
07746-0040200
Drive the mainshaft bearing
in
with the sealed side
facing down using the special tools.
TOOLS:
Driver
07749-0010000
Attachment, 37 x
40
m m
07746-0010200
Pilot,
mm
07746
-
0040400
Install new countershaft and gearshift spindle oil
seals.
M E
Install the crankshaft (page
Install the transmission (page 11-7).
Assemble the crankcase halves (page 11-14).
11-14
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......