Honda TRX400EX FOURTRAX 1999, Service Manual

Page: 201 / 263

14.
HYDRAULIC DISC BRAKE
ITEM STANDARD
SERVICE LIMIT
Recommended brake fluid
Brake disc thickness Front
2.5 (0.10)
Rear
(0.15-0.17) 3.5 (0.14)
Brake disc
0.30
Master cylinder 12.700- 12.75
Master piston O.D.
12.65
Caliper cylinder
I.D. 33.960-34.010 1.3390) 34.02
Caliper piston O.D.
33.895
-
33.928 (1.3344- 1.3357) 33.87
DOT 4 brake fluid
12.657
-
12.684 (0.4983 - 0.4994)
SERVICE INFORMATION
14-1 FRONT BRAKE CALIPER 14-10
TROUBLESHOOTING
14-2 REAR MASTER CYLINDER 14-13
BRAKE FLUID REPLACEMENT/
REAR BRAKE CALIPER 14-16
AIR BLEEDING
BRAKE PEDAL 14-20
BRAKE 14-5
FRONT MASTER CYLINDER
SERVICE INFORMATION
GENERAL
A brake disc o r p a d reduces stopping power. a n d
a
contaminated disc
with a high quality brake degreasing agent.
1.502)
-
Caliper bleed valve 6 (0.6 kgfm,
4.3
3 (0.3
kgfm,
2.2
18 (1.8
k g f m
13
34 (3.5
kgfm,
25
17 (1.7 12
6
kgfm,
4.3
6 (0.6 kgfm,
4.3
13 (1.3
kgfm, 9
2 (0.2
kgfm,
1.4
23 (2.3
kgfm,
17
18 (1.8
kgfm,
13
30 (3.1 22
23 (2.3
kgfm,
17
18 (1.8 13
30 13.1
kgfm,
22
23 (2.3
k g f m
17
Front brake caliper pad pin plug
Front brake caliper pad pin
Brake hose oil bolt
Brake pipe joint nut
Front brake lever pivot bolt
nut
Rear master cylinder mounting bolt
Rear master cylinder reservoir hose joint screw
Front brake caliper slide pin
Front brake caliper bracket pin
Front brake caliper mounting bolt
Rear brake caliper slide pin
Rear brake caliper bracket pin
Rear brake caliper mounting bolt
Rear brake caliper parking brake base bolt
Rear brake caliper pad pin 18 (1.8 13
ALOC bolt
Apply locking agent to the threads
ALOC bolt
Apply locking agent to the threads
ALOC bolt
Apply locking agent to the threads