Honda TRX400EX FOURTRAX 1999, Service Manual

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GENERAL INFORMATION
LUBRICATION SEAL POINTS
-
ENGINE
LOCATION
Camshaft journals and cam lobes
Rocker arm slipper surfaces
Sub-rocker arm slipper surfaces
Valve stem (valve guide sliding surface)
Clutch outer guide inner and outer surfaces
Piston pin outer surface
Connecting rod small end inner surface
Transmission gear rotating surfaces
Transmission gear shift fork grooves
Connecting rod big end bearing
Rocker arm shaft sliding surfaces
Sub-rocker arm shaft sliding surfaces
Cam chain
Cylinder head nut threads and seating surfaces
Piston outer surface and piston pin hole
Piston rings
Cylinder bore
Cylinder bolt threads and seating surfaces
mm only)
Clutch arm spindle
Clutch lifter piece
Clutch disc lining
Clutch center lock nut threads and seating surface
Primary drive gear nut threads and seating surface
Flywheel bolt threads and seating surface
Transmission gear teeth
Shift fork shaft
Shift fork guide pins and inner surfaces
Shift drum grooves
Each bearing rotating area
Each O-ring whole surface
Each oil seal outer surface
Each oil seal lip
Rocker arm shaft threads
Sub-rocker arm shaft threads
Gearshift cam plate bolt threads
Left crankcase cover stud bolt threads
Alternator wire clamp bolt threads (inside left crankcase
Ignition pulse generator bolt threads
Mainshaft bearing setting plate bolt threads
Cam chain tensioner slider bolt threads
Cam sprocket bolt threads
Starter clutch bolt threads
pulse generator wire grommet seating
surface
MATERIAL
Molybdenum oil solution
mixture of engine oil
and molybdenum
disulfide grease)
Engine
oil
Multi-purpose grease
Locking agent
Liquid sealant
REMARKS
Coating area (page 7-22)
Coating area (page 7-22)
Coating width: 6.5 m m
from
Coating width:
5
m m (0.2 in)
1-16