ENGINE
Install the removed
from engine removal proce-
dure (page
to
in the reverse order or removal.
TORQUE: Gearshift pedal
pinch
bolt:
20
14
NOTE:
Route the wires, cables and tubes properly (page
1-18).
When installing the gearshift pedal, align the
punch marks on the pedal and spindle.
When installing the drive sprocket, install with the
"OUT
SIDE" mark facing out. Set the fixing plate
into the countershaft groove and move
it to align
the bolt holes in the plate and sprocket then tighten
the bolts.
Install the following:
- o i l
pipes (page
-
brake pedal (page 14-20)
-exhaust system (page
-carburetor assembly (page 5-12)
tank and heat protector (page
Perform the following adjustments:
-
drive chain (page 3-13)
- clutch cable (page 3-17)
- throttle cable (page 3-4)
Fill with engine oil (page 3-9).
6-5
Summary of Contents for TRX400EX FOURTRAX 1999
Page 1: ......
Page 2: ......
Page 3: ......
Page 23: ...GENERAL INFORMATION 1 19...
Page 24: ...GENERAL INFORMATION 1 20...
Page 26: ...GENERAL INFORMATION MASTER CYLINDER RESERVOIR HOSE I 1 22...
Page 55: ...MEMO...
Page 56: ...4 0 P...
Page 64: ...FUEL SYSTEM 5 0...
Page 80: ...ENGINE REMOVAL INSTALLATION 74 N m 17 5 kgfm 54 IbfW I 26 N m i 7 kgfm 20 Ibf tl 6 0...
Page 86: ...CYLINDER HEAD VALVE 20 44 N m 17 IbfW 2 9 Ibf ft I I 7 0...
Page 111: ...MEMO...
Page 112: ...CYLINDER PISTON 44 N m 4 5 kgfm 33 Ibf ft 8 0...
Page 122: ...CLUTCHlGEARSHlFTLINKAGE 108 N m 1 9 0...
Page 134: ...ALTERNATOR STARTER CLUTCH kgfm 10 0...
Page 144: ...CRANKCASE TRANSMISSION CRANKSHAFT 11 0...
Page 161: ...MEMO...
Page 200: ...HYDRAULIC DISC BRAKE 34 N m 3 5kgfm 25 IbfW 34 N m 3 5kgfm 25 Ibf ft 14 0...
Page 222: ...BAlTERY CHARGING SYSTEM FUSE 15A r r BI Black R Red P Pink G Green 15 0...
Page 249: ...MEMO...
Page 250: ...LlGHTSlSWlTCHES HANDLEBAR SWITCH NEUTRAL INDICATOR 18 0...
Page 256: ...MEMO...
Page 257: ......
Page 258: ......