Yamaha YXZ 1000 R SS 2023 Owner'S Manual Download Page 1 | Manualshive

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Yamaha YXZ 1000 R SS 2023 Owner'S Manual Download Page 1

DIC183

OWNER’S MANUAL

BAS-F8199-13

LIT-11626-36-48

YXZ10YEXP/YXZ10YEZP

READ THIS MANUAL CAREFULLY!

It contains important safety information.

NOTICE:

The removal or modification of evaporative

emission-related parts on this OHRV is illegal.
Violators may be subject to civil and/or criminal
penalties as provided under California and federal law.

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Summary of Contents for YXZ 1000 R SS 2023

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...s and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all sta...

Page 6: ...20 Winch switch YXZ10YEZP 5 20 On Command drive knob 2WD 4WD DIFF LOCK 5 21 Accelerator pedal 5 22 Brake pedal 5 22 Parking brake lever 5 23 YCC S system 5 23 Drive select lever and shift paddles 5 24...

Page 7: ...steners 6 7 Instruments lights and switches 6 8 Control cables 6 8 Tires 6 8 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Shifting and reverse driving 7 3 Dynamic clutch engagement 7 7 La...

Page 8: ...the brake pedal 9 50 Checking the accelerator pedal 9 50 Parking brake lever free play adjustment 9 51 Brake light switch 9 52 Cable inspection and lubrication 9 52 Pedal lubrication 9 53 Checking the...

Page 9: ...INFORMATION 12 1 Vehicle Emission Control Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION for USA 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR COR...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Page 11: ...bel EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model...

Page 12: ...1 3 1 1 Key identification number 1 UBAS13E0 book Page 3 Monday August 8 2022 8 44 AM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 1 1 1 8 2 5 4 6 7 3 UBAS13E0 book Page 1 Monday August 8 2022 8 44 AM...

Page 14: ...2 2 2 9 10 11 UBAS13E0 book Page 2 Monday August 8 2022 8 44 AM...

Page 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 lb 0 kg 430 lbs 195 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 18 5 psi 16 psi 18 psi VEHICLE LOA...

Page 17: ...op Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight...

Page 18: ...o not operate engine with guard removed 2HC 77762 01 Les pi ces mobiles peuvent entra ner des coupures et des blessures par crasement Ne pas faire fonctionner le moteur si le carter de protection est...

Page 19: ...2 7 2 BAS F1568 01 Do not hold the cage and door 9 UBAS13E0 book Page 7 Monday August 8 2022 8 44 AM...

Page 20: ...2 8 2 B4J F8459 00 10 YXZ10YEZP 11 YXZ10YEZP UBAS13E0 book Page 8 Monday August 8 2022 8 44 AM...

Page 21: ...lso use these two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he o...

Page 22: ...nger should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able t...

Page 23: ...le or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as fa...

Page 24: ...le Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ10YEXP YXZ10YEZP has higher ground clearance and other fea tures to handle rugged...

Page 25: ...vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wh...

Page 26: ...noxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any eng...

Page 27: ...amaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket part...

Page 28: ...ate Refer to page 9 57 for tire specifications and more information on replacing your tires Towing the vehicle This vehicle is not designed to be towed The transmission is properly lubricated only whe...

Page 29: ...ch YXZ10YEZP 2 Front shock absorber 3 Brake fluid reservoir 4 YCC S clutch fluid reservoir 5 Door 6 Shoulder bolster 7 Driver seat belt 8 Coolant reservoir 9 Air filter 10 Cargo bed 11 Muffler 12 Exha...

Page 30: ...shock absorber 2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Interior light YXZ10YEZP 7 Sun top YXZ10YEZP 8 Rearview mirror YXZ10YEZP 9 Auxiliary light YXZ10YEZP 10 Headlight 11 Fuel ta...

Page 31: ...ing wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Winch switch YXZ10YEZP 7 Drive select lever 8 Parking brake lever 9 Interior light switch YXZ10YEZP 10 Passenger han...

Page 32: ...ights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is e...

Page 33: ...Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light...

Page 34: ...ivetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is d...

Page 35: ...t This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the...

Page 36: ...to the engine EBU31342 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will i...

Page 37: ...orary partial engagement oc curs when starting off or when shifting gears The indicator light may also come on during engine braking or in other situations The electrical circuit of the indicator ligh...

Page 38: ...off as normal in first gear or retry activating the launch system EBU36743 YCC S system warning light This warning light comes on when an error has occurred or a malfunction has been de tected in the...

Page 39: ...the YCC S system serviced by a Yamaha dealer before further operation TIP If shifting into neutral is impossible using the shift paddles and drive select lever proceed as follows if it is necessary t...

Page 40: ...he reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha...

Page 41: ...erature display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift light 4 Speedometer 5 SELECT button 6 MODE button 7 RE...

Page 42: ...CT button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will swe...

Page 43: ...he distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO...

Page 44: ...lant temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the ho...

Page 45: ...es LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coo...

Page 46: ...the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates the a...

Page 47: ...and by the neutral indicator light N Shift light control mode The shift light has three settings which can be adjusted Flashing pattern this function allows you to choose whether or not the light wil...

Page 48: ...ift light flashes when acti vated The shift light will confirm this setting by flashing four times per sec ond Off the shift light is deactivated in oth er words it does not come on or flash The shift...

Page 49: ...deactivation point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 P...

Page 50: ...d have a Yamaha deal er check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU35...

Page 51: ...Interior light switch YXZ10YEZP Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights EBU38922 Winch switch...

Page 52: ...to the terrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive w...

Page 53: ...ne speed and thus vehicle speed Release the accelator pedal and spring tension will re turn the pedal to idle position EBU31421 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Acceler...

Page 54: ...DOWNSHIFT YCC S allows the driver to operate the man ual transmission without having to operate the clutch AUTO DOWNSHIFT automatically shifts the transmission into first gear when coming to a stop u...

Page 55: ...tch system is automatic The gears must be shifted by the driver ex cept when AUTO DOWNSHIFT shifts the transmission into first gear See page 7 3 for more information on shift ing EBU36652 Drive select...

Page 56: ...iving for shift ing instructions See page 7 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing...

Page 57: ...securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 1 2 1 Drive...

Page 58: ...r cause the operator or passenger to fall EWB03510 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat p...

Page 59: ...e steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the s...

Page 60: ...belts properly while rid ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fa...

Page 61: ...CB02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU40450...

Page 62: ...se the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or...

Page 63: ...improper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 7 12 EBU35660 Flag pole bracket This model is equipped with a flag pole brack et NOTICE...

Page 64: ...skin until suspension components have cooled Always adjust the shock absorber as semblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability...

Page 65: ...the spring pre load and thereby harden the suspension and in direction b to decrease the spring preload and thereby soften the suspen sion TIP The spring preload setting is determined by measuring di...

Page 66: ...spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the...

Page 67: ...to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 4 1 2 1 Special tool 2 3 8 inch 9...

Page 68: ...pring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 2 mm 0 76 in Standard recommended Distance B 26 8 mm 1 06 in Maximum hard Distance B 39 5 mm 1...

Page 69: ...se the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and...

Page 70: ...eby soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s...

Page 71: ...erformance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38970 Rear shock absorbers The shock absorber...

Page 72: ...spring preload or crossover setting adjust ment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns or clicks in direction b Although a d...

Page 73: ...ring preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b Spring preload setting Minimum soft Distance A 610 9 mm 24 05 in...

Page 74: ...spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spri...

Page 75: ...al tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 5 mm 1 91...

Page 76: ...ing force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping...

Page 77: ...compression damping turn the adjusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b 1 Hi...

Page 78: ...gas Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as se...

Page 79: ...ner s Manual pri or to use Never let anyone come between the winch and pulled object or the winch and anchor point Do not use the winch un less all bystanders are a safe distance away Use hook strap t...

Page 80: ...sert the accessory power plug 6 Turn the accessory on TIP Turn off the accessory before plugging in to unplugging from the jack When the auxiliary DC jack is not being used cover it with the cap NOTIC...

Page 81: ...t gets hot because the jack can be dam aged EBU38032 Yamaha Adventure Pro powered by Magellan for USA This vehicle is equipped with a connector for a GPS and navigation display See your Yamaha dealer...

Page 82: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha deale...

Page 83: ...shift paddles Check for proper operation 6 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 6...

Page 84: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspe...

Page 85: ...ately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swall...

Page 86: ...touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may re...

Page 87: ...tor pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must...

Page 88: ...r and shift paddles The drive select lever and shift paddles should move smoothly and return to their original position EBU36672 YCC S clutch Check the YCC S clutch fluid level and cor rect if necessa...

Page 89: ...cold weather always make sure all control cables work smoothly before starting off WARNING Control cables can freeze in cold weather and you could be unable to control the vehicle EWB03280 EBU40440 T...

Page 90: ...use the tire to dis lodge from the rim under severe driving conditions EWB04120 OPERATING TIRE PRESSURE cold VEHICLE LOAD of 0 0 195 0 kg 0 430 lb FRONT Recommended 114 0 kPa 1 140 kgf cm 16 5 psi REA...

Page 91: ...he tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UBAS13E0 book Page 10...

Page 92: ...us parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive en...

Page 93: ...s N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With...

Page 94: ...at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select le...

Page 95: ...the shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time...

Page 96: ...he engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss o...

Page 97: ...nue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis p...

Page 98: ...els 3 Release the accelerator pedal as needed and resume normal driving TIP Correct accelerator pedal free play is nec essary for proper operation Dynamic clutch engagement works in 1st gear only Time...

Page 99: ...brake pedal pull both shift paddles toward you and hold them in that position The launch system indi cator light will come on and the launch system enters standby mode 4 While checking in front of you...

Page 100: ...en ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system and the launch system i...

Page 101: ...ed drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD...

Page 102: ...ing wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly trans...

Page 103: ...t you carry the slower you should go Although conditions vary it is good practice to keep the vehicle in a low gear when you are carrying a heavy load Follow these instruc tions and always use common...

Page 104: ...y loads in crease the risk of overturn Make sure that cargo is securely fas tened down a loose load could change handling unexpectedly or strike occu pants Do not exceed the maximum loading limit for...

Page 105: ...R VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ10YEXP YXZ10YEZP has higher ground clearance and other featu...

Page 106: ...r 16 or older with a valid motor ve hicle license Check local laws for minimum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back...

Page 107: ...able to place both feet on the floorboard while seated upright with his her back against the backrest Your passenger must be able to reach and hold the passenger handhold Allow only one passenger in...

Page 108: ...ch changes to the ve hicle The YXZ10YEXP YXZ10YEZP comes with a variety of features to help reduce the risk of driver and passenger injury These features work together and when properly used these fea...

Page 109: ...d outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving B...

Page 110: ...do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipmen...

Page 111: ...hest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into t...

Page 112: ...hed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the hand...

Page 113: ...holes in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting o...

Page 114: ...d The floorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Ke...

Page 115: ...obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an exa...

Page 116: ...uries if any part of you is outside the vehicle or protective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event...

Page 117: ...oid higher speeds until you are thoroughly familiar with the operation and handling of the vehicle Remember driv ing aggressively or making abrupt maneuvers even on flat open areas can cause side roll...

Page 118: ...ain directional control and avoid rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep yo...

Page 119: ...celerator and allow the drivetrain and engine to absorb vehicle speed Downshift as necessary Ap plication of the brakes provides additional stopping power Leaving the vehicle Do not get out of the veh...

Page 120: ...tinue to apply the brake pedal 2 Switch the drive mode to DIFF LOCK and shift into first gear when parking up hill or reverse gear when parking down hill TIP You may need to turn the steering wheel le...

Page 121: ...YXZ10YEZP has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can caus...

Page 122: ...ice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more tracti...

Page 123: ...could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide...

Page 124: ...turn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the br...

Page 125: ...ped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot...

Page 126: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UBAS13E0 book Page 22 Mo...

Page 127: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifi...

Page 128: ...vide you the owner with the necessary information for completing your own preventive maintenance and minor repairs Other tools and equipment are required for certain service items If you do not have a...

Page 129: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hose for cracks or d...

Page 130: ...ol system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean N...

Page 131: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 132: ...ee play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 y...

Page 133: ...Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if nec...

Page 134: ...mage and re place if necessary Every 1000 km 600 mi 23 Drive shaft spline Lubricate with lithium soap based grease Every 1000 km 600 mi 24 Engine mounts Check for cracks or damage Check bolt tightness...

Page 135: ...hould not be considered exhaustive therefore have your YXZ10YEXP YXZ10YEZP checked and serviced by your Yamaha dealer at reg ular intervals replace any damaged or visibly worn part immediately UBAS13E...

Page 136: ...the original position and then install the bolts EBU36932 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time...

Page 137: ...Unhook the projections as shown 2 Disconnect the interior light couplers YXZ10YEZP and then remove the pan el 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UBAS13E0 book...

Page 138: ...0YEZP 2 Place the panel in the original position Panel B To remove the panel 1 Remove the hood See page 9 10 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and the bolts...

Page 139: ...e passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 S...

Page 140: ...nstall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2...

Page 141: ...op cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the tab on the panel lock up and then turn the panel lock 1 4 turn cloc...

Page 142: ...9 16 9 2 Remove the panel as shown To install a panel 1 Place the panel in the original position 1 Panel C 1 Panel D 1 1 1 Panel C 1 Panel D 1 1 UBAS13E0 book Page 16 Monday August 8 2022 8 44 AM...

Page 143: ...foreign material en ters the oil tank To check the engine oil level 1 Park the vehicle on a level surface 2 Remove panel D See page 9 10 3 Start the engine and warm it up to a nor mal operating tempe...

Page 144: ...as not to overfill be yond the maximum level mark 7 Check the O ring for damage and re place it if necessary 8 Install the engine oil tank filler cap 9 Install the panel To change the engine oil 1 Par...

Page 145: ...f 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Place an oil pan under the oil tank to col lect the used engine oil 1 Engine oil tank cover 2 Bolt 1 2 1 Engine oil tank filler ca...

Page 146: ...sed gasket TIP A mark is stamped on the crankcase near the engine oil drain bolt 10 Install the engine oil drain bolt with new gasket the oil tank drain bolt with new gasket and then tighten the bolts...

Page 147: ...ngine warm it up for several minutes and then turn it off 15 Remove the engine oil tank filler cap and then add sufficient oil of the recommend ed type to raise it to the maximum level mark on the dip...

Page 148: ...and check for the cause 18 Stop the engine wait at least ten minutes and then check the oil level one last time 19 Install the engine oil tank cover by install ing the bolts 20 Install the panel To c...

Page 149: ...oil draining pro cedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure the O ring is re moved together with the oil filter car tridge If the O ring remains attached to the cran...

Page 150: ...new oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge and then tighten to the specified torque 1 Oil filter cartridge 2 Oil filter wrench 2 1...

Page 151: ...f the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specif...

Page 152: ...ghtening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7...

Page 153: ...e com ponent We form teams of specialists in the fields of mechanical engineering chemistry electronics and track testing and have them develop the engine together with the oil it will 1 Rear bottom p...

Page 154: ...e the transmis sion oil at the intervals specified in the period ic maintenance chart NOTICE ECB02910 When checking or changing the transmis sion oil make sure that no foreign material enters the tran...

Page 155: ...k the O ring for damage and re place it if necessary 6 Install the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Place an oil pan under the transmission case to coll...

Page 156: ...ion with the specified amount of the recommended oil 8 Install the transmission oil filler cap 9 Start the engine and let it idle while checking for oil leakage 10 Stop the engine and check the oil le...

Page 157: ...ase The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gas...

Page 158: ...oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specifie...

Page 159: ...ear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the...

Page 160: ...bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with the...

Page 161: ...water at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since...

Page 162: ...ine If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water has been added to the...

Page 163: ...by a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will ca...

Page 164: ...amaha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should b...

Page 165: ...ap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU38320 Air filter maintenance This model is...

Page 166: ...id the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gin...

Page 167: ...oam air filter 3 Remove the foam air filter element from the air filter frame 1 Air filter case cover lock 2 Air filter case cover 3 Match mark 1 2 3 1 Foam air filter 1 UBAS13E0 book Page 41 Monday A...

Page 168: ...o not twist the foam materi al when squeezing it ECB02970 6 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 7 Squeeze out the excess...

Page 169: ...air filter case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air fil...

Page 170: ...pped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air...

Page 171: ...portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them t...

Page 172: ...hould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and r...

Page 173: ...the wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the bra...

Page 174: ...YCC S clutch system reducing braking or YCC S clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise...

Page 175: ...the YCC S clutch system for leakage If the brake or YCC S clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further opera tion EBU36550 Brake and YCC S...

Page 176: ...be no brake drag If the brakes feel soft or spongy this could in dicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The ac...

Page 177: ...free play The maximum free play is equal to 3 clicks of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 9 10 4 Release the parking brake lever 5 Slide...

Page 178: ...ht switch is a component of the YCC S system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EBU32561 Cable inspection and lubrication WARNING EWB033...

Page 179: ...cally to prevent rust and ensure smooth operation EBU32583 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintena...

Page 180: ...Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease UBAS13E0 book Page 54 Monday...

Page 181: ...ve shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based...

Page 182: ...the frame 3 Remove the nuts from the wheel 4 Remove the wheel EBU35833 Checking and tightening the bead lock YXZ10YEZP Check the bead lock at the intervals specified in the periodic maintenance chart...

Page 183: ...all four tires at the same time If that is not pos sible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EW...

Page 184: ...ead acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corrod...

Page 185: ...f water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries m...

Page 186: ...002 5 Pull the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and f...

Page 187: ...eck it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause perma...

Page 188: ...mage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do no...

Page 189: ...f the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ10YEXP YXZ10YEZP 6 Start the engine See page 7 2 7 After the engine starts disconnect t...

Page 190: ...ion system fuse 5 Fuel injection system spare fuse 5 4 3 2 1 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Ignition fuse IGNITION 5 Backup fuse BACK UP for...

Page 191: ...in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlig...

Page 192: ...replaceable bulbs If one or more headlights do not come on check for a loose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle When the headlights are set to low bea...

Page 193: ...s advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjusting screw in direction a To lower the beam turn the headlight beam adjusting screw in direction...

Page 194: ...the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take...

Page 195: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 196: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check t...

Page 197: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause w...

Page 198: ...d amount of Fuel Med Rx available from your Yamaha dealer or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel thro...

Page 199: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Cons...

Page 200: ...t 691 0 kg 1523 lb YXZ10YEXP 737 0 kg 1625 lb YXZ10YEZP Loading Maximum load 328 0 kg 723 lb Total weight of operator passenger cargo and accessories Engine Combustion cycle 4 stroke Cooling system Li...

Page 201: ...fferential gear oil Type SAE 80W 90 API GL 5 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 56 L 0 59 US qt 0 49 Imp qt Radiat...

Page 202: ...model MAXXIS M918 BIGHORN YXZ10YEXP MAXXIS ML19A CARNAGE YXZ10YEZP Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Front suspension Type Double wishbone Rear suspension Typ...

Page 203: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39281 Vehicle data recording This model s control unit s st...

Page 204: ...lose this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even...

Page 205: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered...

Page 206: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 15 3...

Page 207: ...for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of...

Page 208: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Page 209: ...e to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP giv...

Page 210: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient conta...

Page 211: ...31 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 33 Differential gear Pre operation check 6 6 Doors 5 25 Drive mode selecting 7...

Page 212: ...emission control system 9 3 Maintenance charts 9 3 Maintenance record 12 4 Model label 1 1 Multi function meter unit 5 10 N Neutral indicator light 5 2 Noise regulation for USA 12 3 O Owner s Manuals...

Page 213: ...peration check 6 6 Troubleshooting 9 68 Troubleshooting charts 9 69 U Upper and lower arm pivot lubrication 9 54 V Valve clearance 9 46 Vehicle Emission Control Information label 12 1 Vehicle identifi...

Page 214: ...UBAS13E0 book Page 4 Monday August 8 2022 8 44 AM...

Page 215: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 216: ...DIC183 PRINTED IN USA 2022 08 0 4 1 CR E BASF8199130080...

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