TrailMaster 300xrs Operation Manual Download Page 1 | Manualshive

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Summary of Contents for 300xrs

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Page 5: ...SAFETY INFORMATION 3 4 SAFETY LABELS 5 5 ARE YOU READY TO DRIVE 6 6 IS YOUR VEHICLE READY TO DRIVE 7 7 SAFE DRIVING PRECAUTIONS 8 8 P D I 10 9 SPECIFICATIONS 11 10 OPERATION 13 11 SERVICE INSTRUCTIONS...

Page 6: ...sure to follow the recommended maintenance schedule and service your kart accordingly Preventive maintenance is extremely important to the longevity of your kart Beginners should seek instruction from...

Page 7: ...You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels On the kart Safety Messages preceeded by a safety alert symbol and one of...

Page 8: ...s gloves and other protective gear Drive Off Road Only Your kart is designed and manufactured for off road use only The tires are not made for use on pavements and the kart does not have turn signals...

Page 9: ...the dark visinon can greatly reduce a driver s visibility and judgment So driving at night is dangerous and can increase the possibility for an accident Never run your kart indoors The exhaust from t...

Page 10: ...tions or your experi3wence NEVER ATTEMPTWHEELIES JUMPS OR OTHER STUNTS 303115 WARNING 3031107 Loss of control collision or getting caught in moving parts can result in serious injuries Not to be opera...

Page 11: ...t eye protection boots gloves long pants and long sleeved shirt or jacket whenever you drive Aothough completeprotection isnot possible wearing propergear canreduce thechance of injury should you have...

Page 12: ...to operate a vehicle after taking medication Before each drive it is important to inspect your kart and make sure any problems you find are corrected Apre drive inspection is a must not only for safet...

Page 13: ...h feet on the foot controls It is important to maintain your belance and to control the kart Removing hands or feet away from the controls can reduce your ability to react and control the kart Operati...

Page 14: ...rating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could res in an accident including an overturn Do not operate on excessively rough slippery...

Page 15: ...ll Front Tires and tighten the nuts F Install Rear Tires tighten the nuts insert cotter Pin and put on the Rubber Cover G Raise the C B C bar as the picture shows H Install C B C bar RR put on R Washe...

Page 16: ...rected compression ratio 10 1 Carburetor VEKS4 CV30 Output Power 13KW 6500RPM Maximum Torque 22N m 5000RPM Starting Electri Ignition C D I Lubrication Force Splash Transmission Automatic C V T system...

Page 17: ...ear brake Hydraulic disc left foot control Front tire 20 x 7 8 Rear tire 22 x 10 10 Front Suspension Independent Dual A Arm Rear Suspension Full Independet Rear Suspension Oil Damped Shock Restraint S...

Page 18: ...to correct the problem through lubrication adjustment or replacement of worn parts contact your dealer for assistance b Brake The brake is the left foot pedal See Fig 1 Applying pressure to the pedal...

Page 19: ...ts and fasteners Check the C B C Bar Ensure all C B C bars are in place before operating the kart Check the Lights Check the headlights brake light and tail light are all working Check the Steering Ch...

Page 20: ...STEERING WHEEL HORN NUITS TANK COMP FUEL REAR CAPGO PACK Figure 2 SEAT BELT MIRROR FLAG POLE BRACKER FUEL TANK CAP OPERATION Component Iocations 15...

Page 21: ...ush the brake pedal down The brake pedal must be pushed in to change the gear settings b Push the lever forward to the D position for the kart to move forward c Each time you need to apply the brake t...

Page 22: ...st be seated properly in the kart with the seat belt on b Practice in the kart in an open space at the beginning to learn how to start turn and stop the vehicle c Drive slowly until you are familiar w...

Page 23: ...ug needs inspection c It is advisable to replace the spark plug at least once a year to ensure easy starting and good engine performance Never make unnecessary adjustments The factory recommended sett...

Page 24: ...ufacturer see Fig 10 Use a round nut wrench as you adjust the shock the tension of xhock spring will increase as you screw to the left decrease as you screw to the right Adjust according to the weight...

Page 25: ...g hole then re fit the plug c Do not save or store gasoline over winter Using old gasoline which has deteriorted from storage will make the engine difficult to start and affect engine performance 20 S...

Page 26: ...nt a The front wheels should be toe infrom 1 8 to 1 4 inch Tocheck for alignment measure distance A and B between the centerline CL of the wheels The proper toe in dimension A should be 1 8 to 1 4 inc...

Page 27: ...REPAIR LOCK NUT FR WHEEL TIE ROD RIGHT ROATE LEFT ROATE Fiqure 13 FR WHEEL TIEROD RIGHT ROATE LEFT ROATE 22...

Page 28: ...23 PERIODICAL CHECK AND SERVICES...

Page 29: ...WIRING DIAGRAM 24...

Page 30: ...WIRING DIAGRAM 25...

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