background image

W

ARNING

CAUTION

3031

105

Seat

 Belt

 Must

 Be

 W

om

 At

 All

 Times

THIS

 VEHICLE

 MANUF

ACTURED

FOR

 OFF-ROAD

 USE

 ONL

Y

.

DO

 NOT

 OPERA

T

E

 ON

 PUBLIC

STREETS,ROADS

 OR

 HIGHW

A

YS.

SAFETY  L ABELS

     This section presents some of the most important information and recommendations to help
you drive your kart safely. Please take a few moments to read these pages.

     The labels should be considered permanent parts of the kart. If a label comes off or becomes 
hard to read, contact your dealer for a replacement.

WARNING

NO 

LONG 

HAIR

ALL HAIR MUST BE TIED UP AND

SECURED AT OR ABOVE SHOULDER

LENGTH.

ALL LOOSE CLOTHING MUST BE
SECURED.ALL NECKLACES AND

SCARNES MUST BE

SECURED.

WARNING

THIS GO-KART CAN BE HAZARDOUS TO OPERATE

if driven carelessly.

IN JURIES can result if you do not follow these

instructions:

,

READ OWNERS M ANUAL AND ALL LABELS BEFORE

YOU OPERATE THIS GO-KART.

NEVER OPERATE THIS GO-KART WITHOUT PROPER

INSTRUCTIONS.Beginners require adult

supervision.

NEVER OPERATE THIS GO-KART ON PUBLIC ROADS.

It is intended for off-road use only.

ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET.

eye protection and protective clothing.

NEVER OPERATE THIS GO-KART AT EXCESSIVE

SPEEDS.You increase your risk of losing control if
you operate it at speeds too tast for the terrain,
visibility ocnditions or your experi3wence.

NEVER ATTEMPT WHEELIES,JUMPS,OR

OTHER STUNTS.

303115

WARNING

3031107

Loss of c ontrol, collision,or getting caught in moving parts

can result in serious injuries.

Not to be operated by person under 16 years old

Wear a D.O.T. approved motorcycle helmet

Secure long hair and loose clothing
wear protective eye wear and clothing
keep arms,legs and feet inside kart

Do not use alcohol or drugs

WARNING

Y O U R   E N G I N E   I S   W AT E R   C O O L E D !

Y O U   M U S T   C H E C K   T H E R A D I A T O R

O F T E N   T O   S E E   I F T H E   L E V E L   O F

T H E   C O O L E N T   I S   F U L L . I F N O T ,

R E F I L L   A S   N E E D E D . I F   Y O U

  D O

N O T   D O   T H I S , Y O U R   E N G I N E

C O U L D   B U R N   U P   A N D C O S T

Y O U   I N   R E P A I R S .

N E V E R   O P E N   T H E   R A D I A T O R

C A P   W H E N   E N G I N E   I S R U N N I N G .

A L L O W   T H E   E N G I N E   T O C O O L

D O W N !

W

ARNING

NO

 RIDING

WARNING

A L W A Y S   C H E C K   G E A R C A S E

O I L   A N D   R E P L A C E   A S

N E E D E D   . I F   N O T   D O I N G

S O . Y O U   T A K E   T H E  

C H A N C E   O F   B U R N I N G

T H E   G E A R S   U P   A N D

C O S T L Y   R E P   A I R S .

WARNING

D o   n o t  s h i f t   g e a r s  w h e n   t h e 

v e h i c l e   i s  i n   m o t i o n  o r   i t

m i g h t   c a u s e  d a m a g e   t o  t h e  

t r a n s m i s s i o n   a n d  v o i d

w a r r a n t y . s h i f t  o n l u   w h e n

t h e   f o o t  b r a k e   i s  f u l l y

e n g a g e d   a n d  t h e   v e h i c l e  i s  

a t   a  c o m p l e t e   s t o p .

WARNING

OIL CHECK

AFTER RUNNING YOUR KART EVERY 4

HOURW..YOU NEED TO CHECK YOUR

ENGINE/GEAR BOX OIL FAILURE TO

DO SO CAN CAUSE ENGINE DAMAGE

COOLENT CHECK

AFTER RUNNING YOUR KART EVERY 5
HOURW..YOU NEED TO CHECK YOUR
COOLENT FLUID.FAILURE TO DO SO
CAN CAUSE ENGINE DAMAGE.NEVER
CHECK YOUR COOLENT WHEN ENNGINE
IS RUNNING ALWAYS ALLOW ENGINE
TO COOL DOWN BE FOR CHECKING

5

Summary of Contents for 300xrs

Page 1: ......

Page 2: ......

Page 3: ......

Page 4: ......

Page 5: ...SAFETY INFORMATION 3 4 SAFETY LABELS 5 5 ARE YOU READY TO DRIVE 6 6 IS YOUR VEHICLE READY TO DRIVE 7 7 SAFE DRIVING PRECAUTIONS 8 8 P D I 10 9 SPECIFICATIONS 11 10 OPERATION 13 11 SERVICE INSTRUCTIONS...

Page 6: ...sure to follow the recommended maintenance schedule and service your kart accordingly Preventive maintenance is extremely important to the longevity of your kart Beginners should seek instruction from...

Page 7: ...You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels On the kart Safety Messages preceeded by a safety alert symbol and one of...

Page 8: ...s gloves and other protective gear Drive Off Road Only Your kart is designed and manufactured for off road use only The tires are not made for use on pavements and the kart does not have turn signals...

Page 9: ...the dark visinon can greatly reduce a driver s visibility and judgment So driving at night is dangerous and can increase the possibility for an accident Never run your kart indoors The exhaust from t...

Page 10: ...tions or your experi3wence NEVER ATTEMPTWHEELIES JUMPS OR OTHER STUNTS 303115 WARNING 3031107 Loss of control collision or getting caught in moving parts can result in serious injuries Not to be opera...

Page 11: ...t eye protection boots gloves long pants and long sleeved shirt or jacket whenever you drive Aothough completeprotection isnot possible wearing propergear canreduce thechance of injury should you have...

Page 12: ...to operate a vehicle after taking medication Before each drive it is important to inspect your kart and make sure any problems you find are corrected Apre drive inspection is a must not only for safet...

Page 13: ...h feet on the foot controls It is important to maintain your belance and to control the kart Removing hands or feet away from the controls can reduce your ability to react and control the kart Operati...

Page 14: ...rating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could res in an accident including an overturn Do not operate on excessively rough slippery...

Page 15: ...ll Front Tires and tighten the nuts F Install Rear Tires tighten the nuts insert cotter Pin and put on the Rubber Cover G Raise the C B C bar as the picture shows H Install C B C bar RR put on R Washe...

Page 16: ...rected compression ratio 10 1 Carburetor VEKS4 CV30 Output Power 13KW 6500RPM Maximum Torque 22N m 5000RPM Starting Electri Ignition C D I Lubrication Force Splash Transmission Automatic C V T system...

Page 17: ...ear brake Hydraulic disc left foot control Front tire 20 x 7 8 Rear tire 22 x 10 10 Front Suspension Independent Dual A Arm Rear Suspension Full Independet Rear Suspension Oil Damped Shock Restraint S...

Page 18: ...to correct the problem through lubrication adjustment or replacement of worn parts contact your dealer for assistance b Brake The brake is the left foot pedal See Fig 1 Applying pressure to the pedal...

Page 19: ...ts and fasteners Check the C B C Bar Ensure all C B C bars are in place before operating the kart Check the Lights Check the headlights brake light and tail light are all working Check the Steering Ch...

Page 20: ...STEERING WHEEL HORN NUITS TANK COMP FUEL REAR CAPGO PACK Figure 2 SEAT BELT MIRROR FLAG POLE BRACKER FUEL TANK CAP OPERATION Component Iocations 15...

Page 21: ...ush the brake pedal down The brake pedal must be pushed in to change the gear settings b Push the lever forward to the D position for the kart to move forward c Each time you need to apply the brake t...

Page 22: ...st be seated properly in the kart with the seat belt on b Practice in the kart in an open space at the beginning to learn how to start turn and stop the vehicle c Drive slowly until you are familiar w...

Page 23: ...ug needs inspection c It is advisable to replace the spark plug at least once a year to ensure easy starting and good engine performance Never make unnecessary adjustments The factory recommended sett...

Page 24: ...ufacturer see Fig 10 Use a round nut wrench as you adjust the shock the tension of xhock spring will increase as you screw to the left decrease as you screw to the right Adjust according to the weight...

Page 25: ...g hole then re fit the plug c Do not save or store gasoline over winter Using old gasoline which has deteriorted from storage will make the engine difficult to start and affect engine performance 20 S...

Page 26: ...nt a The front wheels should be toe infrom 1 8 to 1 4 inch Tocheck for alignment measure distance A and B between the centerline CL of the wheels The proper toe in dimension A should be 1 8 to 1 4 inc...

Page 27: ...REPAIR LOCK NUT FR WHEEL TIE ROD RIGHT ROATE LEFT ROATE Fiqure 13 FR WHEEL TIEROD RIGHT ROATE LEFT ROATE 22...

Page 28: ...23 PERIODICAL CHECK AND SERVICES...

Page 29: ...WIRING DIAGRAM 24...

Page 30: ...WIRING DIAGRAM 25...

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