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Hisun HS164-4, Manual

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Hitch coupling device

 

11-1

 

 

INTRODUCTION 

 

Congratulations on your purchase of the HS164-4

. This Owner’s / Operator’s 

manual will provide you information regarding safe operation, operational 
instructions, maintenance and care. Fully understanding this manual and following 
all of the instructions herein will provide the knowledge needed to have safe and 
enjoyable vehicle operation. 

 

        

If you have any questions regarding the operation or maintenance of your 

UTV, please 

               call  Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, 

Lempaala, 

                Finland. 

  

 

IMPORTANT SAFETY MESSAGES 

 

●

 

READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR 

UTV.  

     MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. 

 

●

 

PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV. 

 

●

 

NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION. 

 

●

 

THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER  

      16 YEARS OF AGE. 

 

 

 

 

 

 

 

 

Summary of Contents for HS164-4

Page 1: ... safe and enjoyable vehicle operation If you have any questions regarding the operation or maintenance of your UTV please call Monkija Trail Park Oy at 0086 23 61020546 or go to Pajalantie 6a 37550 Lempaala Finland IMPORTANT SAFETY MESSAGES READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LA...

Page 2: ... 11 2 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations ...

Page 3: ...low WARNING instructions could result in severe injury or death to the machine operator bystander or a person inspecting or repairing the machine A CAUTION indicates special precautions that must be taken to avoid damage to the machine NOTE A NOTE provides key information to make procedures easier clearer ...

Page 4: ...place where the temperature is higher than 4 F 20 C Start the vehicle after the vehicle has warmed up Please see page 7 3 on the warming up process Follow the proper parking procedures when the temperature is higher than 100 F 38 C turn off the engine make sure the radiator fan is on for 3 minutes before turning off the power switch Starting the vehicle for the first time will take longer because ...

Page 5: ...Hitch coupling device 11 5 ...

Page 6: ...s Servicing of Vehicle Specification table Traveling speeds Vehicle limitations Pre Operation Pag e 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 2 2 2 2 2 2 3 2 3 2 3 2 3 2 3 2 4 3 1 4 1 5 1 5 2 5 3 6 1 7 1 Subject brake fluid level brake pedal parking brake Greasing engine start Wheel bolt Evacuator valve Battery condition Battery charging Direction for storage Adjusting toe in Adjusting procedures Cleaning...

Page 7: ...le Service intervals Periodic Service Hood Operator s Seat The Cargo Bed Shock Adjustment Jack up point Coolant Level radiator screen 7 2 7 3 8 1 8 1 8 2 8 2 8 2 8 3 8 3 8 4 8 5 8 5 8 5 8 6 9 1 9 1 9 1 10 1 10 1 10 1 10 2 10 2 10 3 10 4 Anti freeze Every 4 years Vehicle storage Removing the vehicle from storage Hitch Bar Troubleshootin g Engine Diagnostic Trouble Code table Battery Troubleshooting...

Page 8: ...Hitch coupling device 11 8 10 5 LOCATION OF PARTS Roll over protective structure Front hood Headlights Turn signal lights Front bumper ...

Page 9: ... 11 9 ILLUSTRATED CONTENTS Parking brake lever Steering wheel Range gear shift lever Accelerate pedal Brake pedal Fuel gauge High beam Low beam Winch in out Turn signal lights DC socket 11 Emergency light switch 12 Reserve ...

Page 10: ...Hitch coupling device 11 10 Seat belts Seat ...

Page 11: ...Hitch coupling device 11 11 ...

Page 12: ...ices are damaged consult your local dealer for replacement Always use seat belts 5 Only a qualified driver should operate this vehicle Never operate after drinking using drugs or controlled products or while fatigued 6 Always perform the pre operation checks as following 1 Check seat belt for wear or damage if necessary replace it 2 Check brakes throttle brake pedal and other mechanical parts for ...

Page 13: ...cause a severe injury to occur You should always wear protective equipment such as helmet boots eye protection ear the weight limits for operation Never allow unauthorized persons to repair this vehicle This may affect vehicle performance and cause injury 8 This vehicle is designed and manufactured for off road use only so never drive on paved roadways ...

Page 14: ...t the ability to use the brake pedal 13 Position your hands on the steering wheel Always keep your hands and feet inside passenger area of the vehicle Never try to 3 Children safety instructions Always watch children when they are around the vehicle Children like to imitate adults and this could lead to an accident Do not leave children alone beside the vehicle Keep children from the operating are...

Page 15: ...ile operating the vehicle 14 Do not tow passengers or attempt to jump the vehicle 4 If you start to lose momentum or need to park when climbing use the hand lever brakes to come to a stop Release the brake and begin to coast down the hill ...

Page 16: ...r front rear wheels conditions 2 Slow down when turning Turning at high speed may result in overturn or even death 3 Turn on your headlights at high speeds 4 Drive only when the vehicle speed can be controlled 1 Never carry a passenger in the cargo area 2 Evenly distribute the cargo to maintain proper stability Avoid overloading the carrier Cargo should be securely attached 3 Reduce loaded weight ...

Page 17: ...gh speeds sudden turning of the steering wheel will reduce vehicle stability Never sharply turn the steering wheel at high speeds 7 Instructions for carrier vehicle 2 When loading or unloading pay attention to your surroundings and others in the area ...

Page 18: ...s could accelerate the risk of explosion 4 Read and follow the instructions before replacing the battery 5 During maintenance first aid kits and fire extinguishers should be placed at your fingertips 6 During maintenance you should disconnect the battery cables Battery 7 Do not open radiator cap before coolant has cooled down When the coolant is cold open slowly and let the coolant pressure reduce...

Page 19: ...Hitch coupling device 11 19 Warning and caution labels 1 2 3 ...

Page 20: ...Hitch coupling device 11 20 4 5 6 7 8 9 10 11 12 SERVICING OF VEHICLE ...

Page 21: ...ever when in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared to give your dealer both the vehicle and engine serial numbers Locate the serial numbers now and record them in the space provided Type Serial No Vehicle Engine Product Identification Number Date of Pu...

Page 22: ...800 Low idle speed rpm 1500 150 Spark plug DR8EA Fuel Capacity L 13 5 Transmission CVT Wheels 4 Differential lock Electric control switch Gear selection Hi Lo range forward Neutral Reverse Brakes Front Rear Wet disk brake Parking brake Rear wheel hand lever Steering Electronic power Suspensio n Front Independent Dual A arm type Rear Independent Dual A arm type Dimension s Length mm in 2410 94 9 Wi...

Page 23: ...d capacity kg lbs 50 110 2 Weight kg lbs 353 778 2 Cargo bed Width mm in 730 28 7 Length mm in 1020 40 2 Depth mm in 250 9 8 Cargo bed capacity kg lbs 50 110 2 Tire Front 180 85 10 or 175 85 10 Rear 255 60 10 Max speed km h T3a 40 T3b 60 NOTE The values in Ground clearance and Weight are those of the machine equipped with the tires in the table above The company reserves the right to change the sp...

Page 24: ...ay result in vehicle malfunction or failures with a possibility of the vehicle damage property damage and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty Max Cargo loading weigh Cargo Bed Capacity 50kg 110 lb Cargo Load Capacity 200kg 440 lb operator one passenger opt acc weight Max rolling wei...

Page 25: ...ngine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in a dusty place Check brake and pedal Check parking brake Check indicators gauges and meters Check lights Check seat belts and roll over protective structures Check front and rear joint boots Check tire inflation pressure Check backup beeper if equipped Refuel See PRE OPERATION...

Page 26: ...Hitch coupling device 11 26 ...

Page 27: ...perator s seat Never start engine while standing on ground Make it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that the starter is not continuously turned for more than 5 seconds STARTING THE ENGINE 1 Make sure the parking brake is set Parking brake lever Pull to PARK Rel...

Page 28: ... the accelerator pedal down slowly Speed control pedal INCREASE DECREASE 4 Insert the key into the key switch and turn it to OFF Stop the Engine ON Engine runs or headlights on START Start the Engine Engine and other Check Lamps The parking brake warning lamp 1 p a r k i n g brake comes on while parking brake is applied and goes off when it is released ...

Page 29: ...Hitch coupling device 11 29 IMPORTANT Relying on the engine warning lights is never enough Never fail to conduct daily checks carefully by referring to Pre Operation Check in PERIODIC SERVICE section ...

Page 30: ...d Starting When the ambient temperature is below 15 5 the engine is very cold If the engine fails to start after 5 seconds turn off the key for 30 seconds and start again STOPPING THE ENGINE 1 After slowing the engine to idle turn the key to OFF 2 Remove the key WARMING UP For 5 minutes after engine start up allow the engine to warm up without applying any load This is to allow oil to reach every ...

Page 31: ...Hitch coupling device 11 31 CAUTION To avoid personal injury Be sure to set the parking brake during warm up Be sure to set the shift lever to the NEUTRAL position during warm up ...

Page 32: ... winter operate the vehicle after fully warming up the engine Do not run the engine at speeds faster than prescribed On rough roads slow down to suitable speeds The above precautions are not limited to new vehicles However they should be especially observed for new vehicles Changing Lubricating Oil for New Vehicles The lubricating oil is especially important for a new vehicle Various parts need ti...

Page 33: ...Hitch coupling device 11 33 operating and riding the vehicle Adjust the seat belts for proper fit and connect the buckle This seat belt is an auto locking retractable type ...

Page 34: ... emergency light switch the light flash along with the indicator on the instrument panel Press the bottom half of the emergency light switch to turn off the light Note The emergency light switch will operate when the key switch is in the ON position and OFF position Keeping the switch ON causes the battery to run out Turn Signal Light Switch To indicate a right turn push on the lower half of the t...

Page 35: ...11 35 Low beam lights ON Winch cable release NOTE The turn signal light switch is only operative when the key switch is in the ON position If the emergency light switch is pressed to the ON position while the turn signal is ...

Page 36: ... correctly loaded to avoid skidding or loss of steering control Reduce the speed The brake pedal is the left pedal on the foot board Depress the pedal to slow or stop the vehicle Brake pedal 4 Selecting the correct gear Gear Shift Lever CAUTION To avoid personal injury Avoid changing gears when ascending or descending a slope Before ascending or descending a slope shift to the L range to control t...

Page 37: ... Brake Pedal CAUTION To avoid personal injury If the operator suddenly brakes an accident may occur due to loss of maintain control Operate in reverse at slow speeds to maintain control 1 The gear shift lever can only be the lever Damage may occur with wrong shifting operation ...

Page 38: ... is hard to engage do not force the lever Set the parking brake slightly depress the accelerator pedal and release it to neutral position then shift the lever When the lever is hard to disengage do not force the lever AN accident could occur through improper use of the gear shift lever 5 Release the parking brake and start slowly To release the parking brake depress the brake pedal push release bu...

Page 39: ...e vehicle on a flat place When the key switch to ON the fuel gauge will indicate the fuel level Be careful not to fully empty the fuel tank Otherwise air may enter the fuel system Fuel gauge Coolant Temperature Gauge CAUTION To avoid personal injury Do not remove radiator cap until coolant temperature is well below its boiling point Then loosen cap slightly to relieve pressure before removing cap ...

Page 40: ...Hitch coupling device 11 40 TROUBLESHOOTING section ...

Page 41: ...Hitch coupling device 11 41 Speedometer The hour meter indicates in five digits the hours the vehicle has been used Hour meter The speedometer indicates the traveling speed Speedometer ...

Page 42: ...Hitch coupling device 11 42 WINCH MOUNT PLATE ...

Page 43: ...personal injury and vehicle damage Be sure you have sufficient knowledge experience the proper replacement parts and tools before you attempt any vehicle maintenance task If you don t have the knowledge and equipment which are necessary to perform the maintenance task consult your local dealer Have your local dealer perform inspection items which are marked 4 in the chart below SERVICE INTERVALS I...

Page 44: ... maintenance on the engine according to the below instruction Please see Warranty Statement for more information No Items Indication of After 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 1 Engine oil Change Every 200 hrs 2 Engine oil filter Replace Every 200 hrs 3 Transmission fluid Change Every 400 hrs 4 Engine start system Check Every 50 hrs 5 Greasing Apply Every 50 hrs 6 Muff...

Page 45: ...rs 16 Brake light switch Check Every 200 hrs 17 Radiator hose and clamp Check Every 200 hrs Replace Every 2 years 18 Intake air line Check Every 200 hrs Replace Every 1 years No Items Indication of After 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 19 Brake hose pipe Check Every 200 hrs Check Every 4years 20 Tire wear Check Every 300 hrs 21 Front axle case oil Change Every 400 hr...

Page 46: ... Every 2 years 29 Front brake seal Replace Every 2 years 30 Cooling system Flush Every 2 years 31 Coolant Change Every 2 years 32 Fuel system Bleed Service as required 33 Fuse Replace 34 Light bulb Replace NOTE Engine Oil 10W 40SL Oil used in the engine should have an American Petroleum Institute API service classification and Proper SAE Engine Oil according to the ambient temperatures as shown ab...

Page 47: ...tch to release the latch and lift the hood off Operator s Seat To open the seat raise the seat to the forward position Operator s seat WARNING POTENTIAL HAZARD Aloose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is mounted firmly Moving the Seat Forward and Backward Pull...

Page 48: ...ll up the cargo bed handle to raise the cargo bed with the gas spring elasticity Cargo bed handle UP DOWN To lower the cargo bed gas spring contractive till it is locked Gas spring Front and Rear Shock Adjustment The spring preload can be adjusted to suit rider s weight and any passenger weight NOTE Never turn an adjusting mechanism beyond the minimum and maximum settings Adjust the spring proud a...

Page 49: ...Hitch coupling device 11 49 Press down the cargo bed hard to make the ...

Page 50: ...ility which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting JACK UP POINT WARNING To avoid personal injury death or vehicle damage blocking Front End Jack stand at the front bumper only Jack Front bumper Rear End Jack the rear only after placing a wooden block under the right and left frame tubes for securing the en...

Page 51: ...Hitch coupling device 11 51 Do not work under the vehicle unless it is secured by safe stands or suitable ...

Page 52: ...fuel tank when fuel gauge shows1 4 or less fuel in the tank IMPORTANT Fuel tank capacity 13 5 3 6 0 1U S GALS the seat open the adjust hatch cover 2 To check the oil level draw out the dipstick wipe it clean replace it and draw it out again check to see if the level is too low add new oil to the prescribed level on the dipstick Oil level is acceptable within this range Oil Level Oil dipstick Oil c...

Page 53: ...Hitch coupling device 11 53 If oil level is low do not run the engine Checking engine oil level 1 Park the vehicle on a flat surface remove ...

Page 54: ...id personal injury Be sure to stop the engine before removing the screen 1 Park the vehicle on a flat surface 2 Remove the radiator cover 3 Detach the screen and remove all foreign materials Radiator screen IMPORTANT Radiator screen must be cleaned from debris to prevent engine from overheating Checking brake fluid level CAUTION TO avoid personal injury Never operate the vehicle if the brake fluid...

Page 55: ...ake pedal 1 Inspect the brake pedals for free play and smooth operation Adjust if incorrect free play is found see checking brake pedal in EVERY 200 HOURS in PERIODIC SERVICE section Brake pedal FREE TRAVEL PEDAL STROKE Checking parking brake Pull the parking brake lever to apply the brakes with the key switch in the ON position and the parking brake indicator should come on To release the brake p...

Page 56: ...S attaching hardware before operating vehicle 2 Replace if damaged Checking tire inflation pressure Though the tire pressure is factory set to the prescribed level it naturally drops slowly in the course of time thus check it every day and inflate as necessary tire sizes inflation pressure Front 180 85 10 or 175 85 10 45kPa 0 46kgf cm2 7psi Rear 255 60 10 45kPa 0 46kgf cm2 7psi EVERY 50 HOURS Grea...

Page 57: ...Hitch coupling device 11 57 Parking brake pivot spray type grease ...

Page 58: ...testing If the vehicle does not pass the test do not operate the vehicle Preparation before testing 1 Place all control levers in the NEUTRAL position 2 Set the parking brake and stop the engine Test gear shift range lever safety switch 1 Sit on the operator s seat 2 Shift the gear shift range lever to L H N or REVERSE position 3 Turn the key to START position 4 The engine must not crank 5 If it c...

Page 59: ...e the air cleaner cover and primary element 2 Clean the primary elements 1 When dry dust adheres to the element blow compressed air from the inside turning the element Pressure of compressed air must be under 205kpa 2 When carbon or oil adheres to the element soak the element in detergent for 15 minutes then wash it several times in water rinse with clean water and dry it naturally after element i...

Page 60: ...Hitch coupling device 11 60 The air cleaner uses a dry element never apply oil ...

Page 61: ...ns should be checked annually or every 100 service hours whichever comes first 1 Park the vehicle on a flat surface and tilt the cargo bed 2 The fuel line is made of rubble and ages regardless of service period 3 If the fuel line and clamps are found to be damaged or deteriorated replace them contaminated with water replace it IMPORTANT When the fuel line is disconnected for maintenance or repair ...

Page 62: ...Hitch coupling device 11 62 4 Check fuel filter if it is clogged by debris or ...

Page 63: ...m the battery start with the negative terminal first when connection the cable to the battery start with the positive terminal first Always check battery charge by using a voltmeter Battery 1 To slow charge the battery connect the battery positive terminal to the charger positive terminal and the negative to the negative then recharge in the standard fashion 2 A boost charge is only for emergencie...

Page 64: ...length of the left and right tie rod Cleaning Muffler CAUTION To avoid personal injury Before touching any part of an exhaust system be absolutely sure that it has sufficient time to cool Always wear safety goggles and face mask The particulate matter contained in the muffler contains chemicals that are harmful to people animals and marine life If you are unable to do this work have it done by you...

Page 65: ...Hitch coupling device 11 65 4 If any breaks in the screen or welds are discovered the assembly must be replaced 5 Return the spark arrester to the muffler body and refasten the bolts ...

Page 66: ...e to stop the engine before replacing oil Allow engine to cool down sufficiently oil can be hot and can burn oil can be hot and can burn 1 Park the vehicle on flat surface and remove the seat open the adjust hatch cover 2 To drain the used oil remove the drain plug at the bottom of the engine and completely drain the oil into an oil pan 3 After draining reinstall the drain plug 4 Fill with the new...

Page 67: ...filter 2 Bolt IMPORANT To prevent serious damage to the engine use only a genuine filter Checking Brake Pedal CAUTION Stop the engine and chock the wheels before checking brake pedal If movement is outside of the specifications contact your local dealer for adjusting the brake Checking the brake pedal free travel Proper brake pedal free travel 7 to 14mm 0 3 to in On the pedal 1 Release the parking...

Page 68: ...Hitch coupling device 11 68 local dealer for adjusting the brake ...

Page 69: ...on or six months whichever comes first 1 If hose clamps are loose or water leaks tighten bands securely 2 Replace hoses and tighten hose clamps securely if radiator hoses are swollen hardened or cracked Replace hoses and hose clamps every 2 years or earlier if checked and found that hoses are swollen hardened or cracked Radiator hose Clamp bands Precaution at Overheating Take the following actions...

Page 70: ...they are worn out replace or repair them at once Tire Tread Depth Always replace the tires when the tread depth is worn to minimum allowable 3mm 0 12in EVERY 500 HOURS Replacing Fuel Filter Consult your local dealer for this service EVERY 600 HOURS Adjusting Engine Valve Clearance Consult your local dealer for this service EVERY 1500 HOURS Checking Injection and Fuel Pump Consult your local dealer...

Page 71: ...Hitch coupling device 11 71 EVERY 2 YEARS Changing Brake Fluid Consult your local Dealer for this service ...

Page 72: ...er and cooling system cleaner 5 Follow directions of the cleaner container 6 After flushing fill with clean water and anti freeze until the coolant level is just below the radiator cap Install the radiator cap securely 7 Fill with fresh water up to the FULL mark on the recovery tank Coolant capacity 2 2 2 3U S qts Recovery tank FULL LOW Radiator cap IMPORTANT Do not start engine without coolant Us...

Page 73: ...Hitch coupling device 11 73 8 Start and operate the engine for few minutes 9 Stop the engine and let it cool 10 Check coolant level of recovery tank and coolant if necessary ...

Page 74: ...ife coolant and fill the radiator and recovery tank with the mixture 1 Long life coolant hereafter LLC comes in several types Use ethylene glycol EG type for this engine the antifreeze and the ambient temperature Refer to SEA J1034 standard more specifically also to SAE J814c IMPORTANT When the antifreeze is mixed with water the antifreeze mixing ratio must be less than 50 VOL Anti freeze Freezing...

Page 75: ...ing LLC mixed cooling water fill the radiator with fresh water and empty it again Repeat this procedure 2 or 3 times to clean up the inside 3 Mixing the LLC 4 The procedure for the mixing of water and antifreeze differs according to the make of ...

Page 76: ...clamps See Checking Radiator Hose and Clamp in EVERY 200 HOURS in PERIODIC SERVICE section Replacing Fuel Hose Consult your local Hisun Dealer for this service Replacing Brake Master Cylinder Inner parts Consult your local dealer for this service Replacing Rear Brake Cylinder Seal Consult your local dealer for this service Replacing Intake Air Line Consult your local dealer for this service EVERY ...

Page 77: ...Hitch coupling device 11 77 Replacing Front Brake Seal Consult your local dealer for this service ...

Page 78: ...ten if necessary 2 Apply grease to vehicle areas where bare metal will rust also to pivot areas 3 Unload from cargo bed 4 Inflate the tire to a pressure a little higher than usual 5 Charge the engine oil and run the engine to circulate oil throughout the engine block and internal moving parts for about 5 minutes 6 With all implements lowered to the ground coat any exposed rods with grease if equip...

Page 79: ...Hitch coupling device 11 79 preparation when it is removed from storage 1 Check the bolts and nuts for looseness ...

Page 80: ...ngine oil transmission oil engine coolant transmission coolant and any attached implements 5 Start the engine Observe all gauges If all gauges are functioning properly and reading normal move the vehicle outside Once outside park the vehicle and let the engine idle for at least five minutes Shut the engine off and work around vehicle and make a visual inspection looking for evidence of oil or wate...

Page 81: ... T Total weight of the vehicle in t R Total weight of the trailer in t g acceleration due to gravity 9 81 m s2 Always observe the standard fixing points specified by the vehicle manufacturer Always observe national guidelines concerning official approval of extensions These installation and operating instructions have to be kept with the vehicle documents device will be locked automatically Coupli...

Page 82: ...easily installed and removed with the normal force of your hands Any alteration and or conversion of the 5 Hitch coupling device only applies to the tow bar trailer NOTE When you no longer use a trailer you must remove the trailer from the tractor and lay it flat When the trailer is connected to the tow truck it s prohibited to stay between the trailer and the tow truck ...

Page 83: ... the battery In cold weather 15 always remove the battery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Crankshaft position sensor is Bad The air cleaner is clogged Spark plug is dirty or fouled Ignition coil is bad Check the fuel system Clean or replace the inj...

Page 84: ...or Circuit Low Voltage P0118 Coolant Oil Temperature Sensor Circuit High Voltage or Open P0122 TPS Circuit Low Voltage or Open P0123 TPS Circuit High Voltage P0131 O2A Circuit Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunction P0230 FPR Coil Circuit Low Volta...

Page 85: ...Voltage P0138 O2S 2 Circuit High Voltage P0038 O2S Heater 2 Circuit High Voltage P0037 O2S Heater 2 Circuit Low Voltage MT05 ECU Malf Code Table 23 Malf code in MT05 Description P0500 VSS No Signal P0850 Park Neutral Switch Error P0445 CCP short to high P0444 CCP short to low open P0171 BLM Max Adapt Kohler Special P0172 BLM Min Adapt Kohler Special P0174 PE System Lean Kohler Special If you have ...

Page 86: ...ure Preventive measure Starter does not function Battery overused until lights are dim Charge the battery sufficiently Charge the battery properly Battery has not been recharged Poor terminal connection Clean the terminal and tighten securely Keep the terminal clean and tight ...

Page 87: ...tery Insufficiently Charge battery properly Recharging is impossible Battery life expired Replace battery Terminals are severely corroded and heat up Poor terminal connection Clean the terminal and tighten securely Keep the terminal clean and tight Apply grease and treat with anti corrosives Battery electrolyte level drops rapidly Refillable type battery only There is a crack or pin holes in the e...

Page 88: ...on good connection of gear end face Replace the gears Less vehicle power Parking brake Loosen the lay up rod Non full Uncoupling for disc brake Contact the distributor CVT transmission sliding Removing the grease for the clutch Replace CVT transmission belt Replace the clutch No good brake or noise Less brake oil Check the braking oil level Air inside the braking system Contact the distributor Bra...

Page 89: ...acturer HSUN 1 2 Type HS164 4 1 2 1 Variant s HS164 4 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of the vehicle T3a The Driver s exposure to noise level result is 88 8 dB A Limit 86 dB A according to test method 1 of Annex XIII to EU 1322 2014 Place Chongqing China Date July 2018 Signa...

Page 90: ...acturer HSUN 1 2 Type HS164 4 1 2 1 Variant s HS164 4 1 2 2 Version s B 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of the vehicle T3b The Driver s exposure to noise level result is 89 9 dB A Limit 86 dB A according to test method 1 of Annex XIII to EU 1322 2014 Place Chongqing China Date July 2018 Signa...

Page 91: ...e HS164 4 1 2 1 Variant s HS164 4 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of the vehicle T3a The value of the vibration level measured according to Annex XIV to EU 1322 2014 is Driver mass awS m s2 Requirement 59 1kg Test run 1 1 22 Deviation 10 between test run 1 2 and Arithmetic m...

Page 92: ... Co Ltd Yanjia Industrial Park Changshou District Chongqing China Hereby declares that For the following vehicle 1 1 Make trade name of the manufacturer HSUN 1 2 Type HS164 4 1 2 1 Variant s HS164 4 1 2 2 Version s B 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of the vehicle T3b The value of the vibratio...

Page 93: ...0 between test run 1 2 and Arithmetic mean awS 1 25 m s2 awS rms value of the weighted seat vibration acceleration measured during a standard roadway test Place Chongqing China Date July 2018 Signature Name and position in the company Mr Li Guanxiang Director ...

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