FRONT SUSPENSION AND STEERING
Read section A and B completely prior to operation or repair of golf car
C-6
After the springs are replaced, the axle will need to be aligned to frame. Unless the axle has been
replaced, wheel alignment will not be affected. However, it is always good practice to check
wheel alignment any time the front-end components are replaced or adjusted.
When front springs are replaced, the front axle must be aligned to the frame. The distance from the
center bolt at rear of left spring to the center bolt at front of right spring must be the same as the distance
from the center bolt at rear of right spring to the center bolt at front of left spring (Ref Fig. C3). Tighten the
spring leaf component to 65-75ft lb (90-100 N.m).
Replace the front wheels as stated in WHEELS AND TIRES section.
Underside of Vehicle
Tie Rod, Wheel Bearing, King Pin Inspection
Grasp the tie rod and check for any vertical motion which would indicate a worn condition and require
replacement. Grasp the upper and lower ends of wheel and shake it, check the king pin or wheel bearing
for any excessive motion which would indicate a worn condition or looseness of king pin or wheel
bearing.
Tie Rod Replacement
Tool List
Qty. Required
Wheel chocks ....................................................... 4
Floor jack.............................................................. 1
Jack stands .......................................................... 2
Pliers .................................................................... 1
Torque wrench...................................................... 1
Ball joint separator................................................ 1
Socket 19# ........................................................... 1
Air impact wrench ................................................. 1
Lift and support front of vehicle per SAFETY section.
Remove the front wheels.
Remove the cotter pin (1) from tie rod ball joint (3), and then screw off the slotted nut (2) (Ref Fig. C5).
Insert the ball joint separator between the ball joint and the connecting rod, and remove the ball joint
from tie rod.
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