Club Car CARRYALL 272, Руководство по техническому обслуживанию и ремонту

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BODY AND TRIM Cargo Bed
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual Page 4-13
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1.2. Lower rear edge of bed onto vehicle and align frame hinge brackets (14) with bed hinge brackets
(15).
1.3. Start the bolts (9) into left and right hinge assemblies. Use alignment tool if necessary.
1.4. Use a small hammer to lightly tap bolts through hinge assembly.
1.5. Install nylon locknut (8) on each bolt (9) and tighten to 15 ft-lb (21 N·m).
1.6. Lift bed from bed latch and with prop rod in a slot notch, place prop rod (25) in bed mounting hole
and install flat washer (4) and a new cotter pin (3) onto prop rod.
1.7. Proceed to Bed Stop Bumper Adjustment on page 4-13.
2. Carryall 472/XRT 1200 SE:
2.1. Hold front of bed lower than rear of bed and place front edge of bed onto vehicle frame and align
bed latches (6) with latch plates (11) (Figure 4-6, Page 4-13) .
2.2. Lower rear edge of bed onto vehicle and align frame hinge brackets (3) with bed hinge brackets (4).
2.3. Start the bolts (1) into left and right hinge assemblies. Use an alignment tool if necessary.
2.4. Use a small hammer to lightly tap bolts through hinge assembly.
2.5. Install nylon locknuts (2) on each bolt (1) and tighten to 15 ft-lb (20 N·m).
2.6. Proceed to Bed Stop Bumper Adjustment on page 4-13.
BED STOP BUMPER ADJUSTMENT
1. Turf 272/Carryall 272/XRT 1200:
1.1. Adjust the two front bumpers (16) by loosening the 1/4-20 nylon locknuts (17) and position so that
when the cargo bed is lowered, both bumpers are centered on the bed frame weldments
(Figure 4-5, Page 4-12) .
1.2. Tighten locknuts (17) to 20 in-lb (2.3 N·m).
1.3. Adjust the two rear bumpers (18) loosening the 1/4-20 nylon locknuts (19) until a 1/8-inch gap
between the bottom of the bumper head and the frame weldment is achieved. Do not tighten to the
frame. The bumper is designed to “float.” Weldments on the frame should rest on these two
bumpers.
Figure 4-6 Carryall 472/XRT 1200 SE Cargo Bed
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3
4
1
TYPICAL
2 PLACES
8
7
5
6
13
11
12
TYPICAL
4 PLACES
9
TYPICAL
4 PLACES
10