ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE
Starter/Generator (Model G425419)
Page 12-6
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
12
Visual Inspection of Armature and Commutator
Some defects can be seen by examining the armature and commutator. Defects seen during the visual
inspection can aid in diagnosing the original cause of the failure. Items to look for are listed below.
•
Burned, charred or cracked insulation
•
Improperly cured varnish
•
Thrown solder
•
Flared armature windings
•
Worn, burned or glazed commutator
•
Loose or raised commutator bars
•
Bruised or damaged armature core laminations
•
Worn armature bearing or shaft
•
Dirty or oily commutator
Commutator Cleaning and Inspection
1. Clean the carbon dust, dirt and oil from the commutator. Slight roughness of the commutator can be pol-
ished away with 400 grit (or finer) sandpaper.
See following CAUTION
.
CAUT ION
• Never use emery cloth on the commutator. Particles of emery are conductive and may short-
circuit the commutator bars. Never use oil or lubricants on the commutator or brushes.
2. Use a micrometer and measure the outside diameter at four points: two points 90° to each other to the
outside end of the commutator (A
1
and A
2
), and two points 90° to each other to the inside of the com-
mutator (B
1
and B
2
). If the commutator diameter is less than 1.535 inches (39 mm) at any of the four loca-
tions, replace the armature assembly and bearings
Figure 12-10 Field Coil Removal
RETAINING NUT
INSULATOR
FIELD COIL
TERMINAL
HOUSING
FIELD COIL
POLE PIECE SCREW
POLE PIECES
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