TROUBLESHOOTING AND ELECTRICAL SYSTEM: FE400, KEY-START ENGINE
Test Procedures
2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
Page 11-39
11
TEST PROCEDURE 29 – HEADLIGHT DIODE
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect battery and spark plug wire(s).
See Disconnecting The Battery on page 1-3.
3. Remove the center dash assembly.
See Key Switch Removal, Section 12, Page 12-24.
4. Using a multimeter set on 20 volts DC, connect the red (+) probe to the light switch terminal with the yel-
.
5. Loosen the black wire connector (on the end of the long black wire) at the headlight diode assembly just
enough to maintain the connection and yet expose part of the metal terminal in the connector. Place
black (–) probe on the connector
.
See following CAUTION.
ý
CAUTION
• Before connecting battery cables, make sure no electrical components touch the front body
trim or other parts of the vehicle frame. Place a dry towel between the body trim and the
center dash to prevent an electrical short circuit.
6. Connect battery and spark plug wire(s).
See Connecting The Battery on page 1-3.
7. Pull the light switch to the ON position. The reading should be 11-12 volts. If the there is no voltage read-
ing, check continuity of the 16-gauge black wire from the headlight to the headlight diode. Check conti-
nuity of the 16-gauge black wire from headlight diode to the vehicle frame. If the wires show continuity
and the readings are still incorrect, replace the headlight diode.
8. With the Forward/Reverse handle in the NEUTRAL position and the wheels chocked, start the engine
and press the accelerator pedal to the floor.
9. Push the light switch to the OFF position. The reading should be 14.7-15.3 volts.
10. Pull the light switch to the ON position. The reading should be 11-13 volts. If the reading does not drop
from 14.5-15.5 volts to 11-13 volts, replace the voltage limiter.
Figure 11-43 Light Switch Test
LIGHT
SWITCH
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
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