ST01C-03
B01234
B01235
B01236
SST
B06430
(1)
(2)
(3)
(4) (5)
Long
Short
(7)
Inside
Protrusion
Indentation
(6)
-
STARTING
STARTER
ST-15
1233
Author:
Date:
2001 SIENNA (RM787U)
REPLACEMENT
1.
REMOVE MAGNETIC SWITCH END COVER
Remove the 3 bolts, end cover, gasket and plunger.
2.
INSPECT CONTACT PLATE FOR WEAR
Using vernier calipers, measure the contact plate for depth of
wear.
Maximum wear: 0.9 mm (0.035 in.)
If the depth of wear is greater than the maximum, replace the
contact plate.
3.
REMOVE TERMINAL KIT PARTS
(a)
Using SST, loosen the terminal nuts.
SST
09810-38140
(b)
Terminal C:
Remove the terminal nut, wave washer, terminal insulator
(outside), O-ring, terminal bolt, contact plate and terminal
insulator (inside).
(c)
Terminal 30:
Remove the terminal nut, wave washer, terminal insulator
(outside), packing, O-ring, terminal bolt, contact plate,
terminal insulator (inside).
4.
REINSTALL TERMINAL KIT PARTS
(a)
Terminal 30:
Install these new parts:
(1)
Terminal insulator (inside)
(2)
Contact plate
(3)
Terminal bolt
(4)
O-ring
(5)
Packing and terminal insulator (outside)
Install the packing to the terminal insulator, and
install them.
