Suzuki SWIFT RS415 2017, Service Manual

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1D-21 Engine Mechanical:
Timing Chain Cover Removal and Installation
S4RS0A1406015
CAUTION:
• Keep working table, tools and hands clean
while overhauling.
• Use special care to handle aluminum parts
so as not to damage them.
• Do not expose removed parts to dust.
Keep them always clean.
Removal
1) Remove engine assembly from vehicle referring to
“Engine Assembly Removal and Installation: ”.
2) Remove water pump / generator drive belt referring
to “Water Pump / Generator Drive Belt Removal and
Installation: in Section 1F”.
3) Remove crankshaft pulley bolt.
To lock crankshaft pulley (1), use special tool with it
as shown in the figure.
Special tool
(A): 09917–68221
4) Remove crankshaft pulley (1).
If it is hard to remove, use special tools as shown in
the figure.
Special tool
(A): 09944–36011
(B): 09926–58010
5) Remove cylinder head cover referring to “Cylinder
Head Cover Removal and Installation: ”.
6) Remove oil pan referring to “Oil Pan and Oil Pump
Strainer Removal and Installation: in Section 1E”.
7) Remove water pump pulley.
8) Remove A/C bracket from cylinder block.
9) Remove oil gallery pipes No.2 (1) and No.3 (2).
10) Remove cap (1) from timing chain cover (2).
11) Remove timing chain cover (2).
12) Remove oil control valve from timing chain cover
referring to “Oil Control Valve Removal and
Installation: ”.
Installation
1) Clean sealing surface on timing chain cover, cylinder
block and cylinder head.
Remove oil, old sealant and dust from sealing
surface.
2) Install oil seal (1) to timing chain cover, if removed.
NOTE:
When installing new oil seal, press fit to
timing chain cover (2) by using special tool
(bearing installer) as shown in the figure.
Drive in dimension
“a”: 1.5 mm (0.06 in.)
Special tool
(A): 09913–75810
I2RH0B140051-
I2RH0B140052-
1
2
I3RH0B140021-
1
2
I3RH0B140022-