Suzuki SWIFT RS415 2017, Service Manual

Page: 749 / 1257

Clutch: 5C-3
Repair Instructions
Clutch Pedal Inspection
S4RS0A5306019
Clutch Pedal Free Travel “A”
1) Depress clutch pedal (1), stop the moment clutch
resistance is felt, and measure how much pedal has
moved (clutch pedal free travel) as represented by
“A” in the figure. Then check its conformance to
specification shown below.
Clutch pedal free travel
“A”: 2 – 8 mm (0.08 - 0.31 in.)
2) If “A” is not within specification, check pedal arm (2)
and master cylinder (3) and replace defective part.
Cylinder Push Rod Play “B”
1) Press clutch pedal (1) gradually with finger, stop
when slight increase of resistance is felt and
measure how much pedal has moved (push rod
play) as represented by “B” as shown. Then check
its conformance to below specification.
Push rod play
“B”: Max. 3 mm (0.12 in.)
2) If “B” is not within specification, replace master
cylinder (3) or pedal arm (2).
Clutch Release Margin “C”
1) Pull up parking brake fully and block wheels.
2) Start engine and keep engine at idle with neutral
gear position.
3) Without clutch pedal (1) depressed, be slow to shift
the shift lever to reverse position until transaxle
emits gear contact noise.
4) Be slow to depress clutch pedal (1), and at gear
contact noise died position (release point) stop
depressing.
5) Measure distance between release point and full
stroke point on clutch pedal (1) which is shown by
“C” in the figure.
Clutch release margin
“C”: 25 - 55 mm (0.98 - 2.17 in.)
6) If “C” is not within specification, it is possible that air
is trapped in this system. If suspected so, bleed air
referring to “Air Bleeding of Clutch System: ”.Upon
completion of above inspection and adjustment, start
engine and check clutch for proper operation.
2
1
“A”
3
2
1
3
“B”
“C”
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