Suzuki SWIFT RS415 2017, Service Manual

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Front Brakes: 4B-4
4) Remove caliper from caliper carrier.
5) Disconnect flexible hose from caliper using care not
to twist it. As this will allow brake fluid to flow out of
flexible hose, have a container ready beforehand.
Installation
1) Apply grease to slide pin, then install caliper to
caliper carrier.
2) Torque caliper pin bolts (a) to specification.
NOTE:
Make sure that boots are fit into groove
securely.
Tightening torque
Caliper pin bolt (a): 26 N·m (2.6 kg-m, 19.0 lb-ft)
3) Connect caliper to flexible hose.
4) Torque flexible hose joint bolt to specification.
Tightening torque
Flexible hose joint bolt (b): 23 N·m (2.3 kg-m,
17.0 lb-ft)
WARNING:
Make sure that flexible hose is not twisted
when tightening joint bolt. If it is twisted,
reconnect it using care not to twist it.
5) Tighten bleeder plug to specified torque.
Tightening torque
Bleeder plug (c): 8.0 N·m (0.8 kg-m, 6.0 lb-ft)
6) Lower hoist.
7) Torque wheel nuts to specifications.
Tightening torque
Wheel nut: 85 N·m (8.5 kg-m, 61.5 lb-ft)
8) After completing installation, fill reservoir with brake
fluid and bleed air from brake system referring to “Air
Bleeding of Brake System: in Section 4A”.
9) Check each installed part for fluid leakage.
10) Perform brake test and check fluid leakage.
Front Disc Brake Caliper Disassembly and
Assembly
S4RS0A4206006
Disassembly
CAUTION:
Clean around caliper with brake fluid before
disassembly.
1) Remove piston with air blown into flexible hose bolt
installation hole.
WARNING:
Do not apply too highly compressed air
which will cause piston to jump out of
cylinder. Place a cloth (1) to prevent piston
from damage. It should be taken out
gradually with moderately compressed air.
Do not place your fingers in front of piston
when using compressed air.
2) Remove cylinder boot (2).
CAUTION:
Be careful not to damage inside (bore side) of
cylinder.
(a)
I4RS0A420003-
I2RH01420023-
I2RH01420011-