Suzuki SWIFT RS415 2017, Service Manual

Page: 677 / 1257

Automatic Transmission: 5A-137
Transaxle Rear Cover (O/D and 2nd Coast Brake
Piston) Assembly Disassembly and
Reassembly
S4RS0A5106044
Disassembly
1) Remove snap ring by using special tools and
hydraulic press.
Special tool
(A): 09926–96030
(B): 09946–06710
CAUTION:
Do not press O/D and 2nd coast brake return
spring subassembly in over 1.0 mm (0.039
in.).
Excessive compression may cause damage
to O/D and 2nd coast brake return spring
subassembly and/or piston.
2) Remove O/D and 2nd coast brake return spring
assembly.
3) Apply compressed air (400 – 800 kPa, 4 – 8 kg/cm 2 ,
57 – 113 psi) to oil hole (2) of transaxle rear cover (1)
to remove O/D and 2nd coast brake piston.
4) Remove O/D and 2nd coast brake piston front O-ring
(1) and rear O-ring (2).
5) Remove rear cover seal rings (1).
6) Remove rear cover plugs (1).
Reassembly
Reverse disassembly procedure for assembly, noting the
following points.
• Use new seal rings and O-rings. Apply A/T fluid to
seal rings and O-rings before installation.
• Tighten rear cover plugs to specified torque.
Tightening torque
Rear cover plug: 7.5 N·m (0.75 kg-m, 5.5 lb-ft)
• Before installing rear cover seal ring, apply A/T fluid to
ring.
First, tighten seal ring to 5 mm (0.197 in.), then install
seal ring.
1. Transaxle rear cover
I2RH0B510201-
I2RH0B510202-
I2RH0B510203-
I2RH0B510204-
I2RH0B510205-