Suzuki SWIFT RS415 2017, Service Manual

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Manual Transmission: 5B-16
5) Fit 5th gear shift fork (1) to synchronizer sleeve (2)
and hub (3) assembly and install them into input
shaft and gear shift shaft aligning punch mark (4)
with matching mark (5) on input shaft.
6) Tighten shift fork bolt (2) to which thread lock cement
has been applied.
“A”: Thread lock cement 99000–32110
Tightening torque
Shift fork bolt (a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
7) Using special tool, install new circlip (1) to input shaft
(3) in specified direction as shown in the figure.
Special tool
: 09900–06107
8) Clean mating surface of both left case (2) and side
cover (1), apply sealant to side cover (1) as shown in
figure by such amount that its section is 1.5 mm
(0.059 in.) in diameter, mate it with left case and then
tighten bolts to specified torque.
“B”: Sealant 99000–31260
Tightening torque
Side cover bolt (a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
1
(A)
2, (a)
I3RM0B521016-
I4RS0A520029-
4. Polished surface
2, (a), “A”
1
3
3
4
1
I4RS0A520030-
I4RS0A520031-