Suzuki SWIFT RS415 2017, Service Manual

Page: 712 / 1257

5B-3 Manual Transmission:
Diagnostic Information and Procedures
Manual Transaxle Symptom Diagnosis
S4RS0A5204001
Repair Instructions
Manual Transaxle Oil Change
S4RS0A5206001
1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage.
If leakage exists, correct it.
NOTE:
Whenever vehicle is hoisted for any other
service work than oil change, also be sure to
check for oil leakage.
3) Remove oil filler plug (2).
4) Remove drain plug (1), and drain old oil.
5) Apply sealant to thread of drain plug (1), and tighten
it to specified torque.
“A”: Sealant 99000–31260
Tightening torque
Transaxle oil drain plug (a): 21 N·m (2.1 kg-m,
15.5 lb-ft)
6) Pour new specified oil until oil level reaches bottom
of oil filler plug hole (3) as shown in figure.
NOTE:
It is highly recommended to use API GL-4
75W-90 gear oil.
Transaxle oil specification
: API GL-4 (For SAE classification, refer to
viscosity chart [A] in figure.)
Transaxle oil capacity (Reference)
: 2.2 liters (4.8/3.9 US/Imp. pt)
7) Apply sealant to thread of level / filler plug, and then
tighten it to specified torque.
“A”: Sealant 99000–31260
Tightening torque
Transaxle oil level / filler plug (b): 21 N·m (2.1
kg-m, 15.5 lb-ft)
Condition Possible cause Correction / Reference Item
Gears slipping out of
mesh Worn shift fork shaft Replace.
Worn shift fork or synchronizer sleeve Replace.
Weak or damaged locating springs Replace.
Worn bearings on input shaft or
countershaft Replace.
Worn chamfered tooth on sleeve and
gear Replace sleeve and gear.
Hard shifting Maladjusted gear select control cable Adjust.
Inadequate or insufficient lubricant Replenish.
Improper clutch pedal free travel Replace clutch master cylinder or clutch pedal
arm.
Distorted or broken clutch disc Replace.
Damaged clutch pressure plate Replace clutch cover.
Worn synchronizer ring Replace.
Worn chamfered tooth on sleeve or gear Replace sleeve or gear.
Worn gear shift / select control cables
joint Replace.
Distorted shift shaft Replace.
Worn gear shift / select control cables Replace.
Noise Inadequate or insufficient lubricant Replenish.
Damaged or worn bearing(s) Replace.
Damaged or worn gear(s) Replace.
Damaged or worn synchronizer parts Replace.